MAINTENANCE
REMOVING VALVE
1)Shut off the gas supply.
2)Remove louvers.
3)Open and remove the fl ush door.
4)Remove logs.
5)Remove the burner assembly by removing the two Phillips head screws.
11)Removethe12Phillipsheadscrewssecuring the valve tray assembly in place.
INSTALLING VALVE
1) | Attach the valve to the valve bracket with |
| the 4 (m5x8 metric) screws provided. |
2) | Reconnect the "gas out" fl are fi tting with an |
| 11/16" wrench. |
3) | Reconnect the "gas out" fl are nut with a |
| 13/16" wrench. |
4) | Install piezo ignitor push button assembly |
| and reconnect wire. |
screws | Valve Tray Assembly |
12) Lift the entire assembly out.
6)Remove the burner assembly by sliding left and out.
7)Remove the rear log stand by removing the 2 screws.
Screws Rear Log Stand
5) | Reconnect the quick drop out thermocouple |
| nut with a 9mm wrench. |
6) | Reconnect the pilot tube nut with a 7/16" |
| wrench. |
7) | Scrape off the old gasket from the floor of the |
| fi rebox and from the valve tray assembly. |
8) | Install a new gasket and reinstall the valve |
| tray assembly. |
Note: Failure to install a new gasket may severely affect the appliance per- formance.
9) | Reinstall the 12 hold down screws. |
10) | Hook up the 2 TP and 2 TH wires to the |
| appropriate connections on the valve. |
11) | Reinstall the bottom brick panel and the |
| front log stand. |
12) | Install burner assembly |
8)Lift out the bottom base panel.
9)Disconnect the inlet gas line.
10)Disconnect the 2 TP wires and the 2 TH wires from the valve.
13)Undo the pilot tube from the valve with a 7/16" wrench.
14)Undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench.
15)Remove the Piezo ignitor wire and push button assembly.
16)Undo the "gas out" fl are nut with a 13/16" wrench.
17)Undo the "gas out" fl are fi tting with an 11/16" wrench.
18)Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve.
Hint: If you are using black pipe, ensure that there is a union by the valve, otherwise removal will be almost impossible.
13) | Hook up the gas line and check for gas |
| leaks with a soap and water solution or a |
| gas leak detector. (Do not use open fl ame |
| for leak testing.) |
14) | Fire up the unit temporarily |
15) | Check the manifold pressure. |
16) | Reinstall the logs and base panels as |
| needed. |
17) | Close the door and replace the louvers. |
18) | Fire up the unit again and check for proper |
| fl ame appearance and glow on logs. |
Verify proper operation
after servicing.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace | 35 |
