OPERATION

OPERATION

14. TROUBLE SHOOTING GUIDE

Problem

Possible Cause

Remedy

Excessive Vibrations

Check Gearbox bolts.

Tighten if loose.

 

Check for loose nuts on

Tighten if loose.

 

Blade holder and Blades

 

 

Check for bent output shaft.

Replace shaft if bent.

 

If shaft is bent oil will normally

 

 

leak from the bottom seal.

Free blades so they swing

 

Check to see if blades are

 

free swinging.

Weigh blades. Weight should be

 

Check for even wear on each

 

blade tip. Were both blades

within 1 oz. Always replace both blades

 

changed at the same time?

Replace blades, in sets.

 

Blade Broken.

 

Blade carrier bent.

Replace carrier.

 

Blade hub not properly

Remove hub, check tapered spline

 

seated on shaft

shaft, clean and replace.

 

New Blade or bolts matched

Replace blades or bolts in sets

 

Drivelines not phased correctly.

Replace Drivelines.

 

Implement & tractor yokes must

 

 

be in line.

 

Gearbox Overheating

Low on lubricant.

Fill to level plug.

 

Improper type lubricant.

Replace with NLGI 000 lubricant.

 

Excessive trash build-up

Remove trash.

 

around gear box

Consult your dealer.

 

Bearing or gears set up improperly

Gearbox Noisy

Rough gears.

Run in or change gears.

 

Worn bearing.

Replace bearing

Gear Box Leaking

Damaged oil seal

Replace Seal.

 

Bent shaft.

Replace oil seal and shaft.

 

Shaft rough in oil seal area.

Replace or repair shaft.

 

Oil seal installed wrong.

Replace seal.

 

Oil seal not sealing in the housing.

Replace seal or use a sealant

 

 

on OD of seal.

 

Oil level too high.

Drain oil to proper level.

 

Sand hole in casting.

Replace castings or gearbox.

 

Gasket damaged.

Replace gasket.

 

Bolts loose.

Tighten bolts.

Clutch Slips Excessively

Clutch linings badly worn or

Repair clutch per maintenance

 

plates warped.

section of manuals.

 

Too much power for clutch.

Reduce ground speed and material

 

 

intake.

 

Oil on facings.

Replace facings.

 

Friction facings glazed.

Clean with emery cloth.

FN180/FN120 01/11

Operation Section 4-48

 

 

 

 

© 2011 Alamo Group Inc.

 

 

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Rhino Mounts FN180, FN120 manual Trouble Shooting Guide, Problem Possible Cause Remedy