<Caution>

￿The authorized technicians should perform all maintenance work, except for the pre-startup checks.

￿Request for the maintenance items with ￿ mark to the authorized dealer or our engineering section.

￿This chart only covers the simple checks and maintenance for the engine. For more detailed guide, please refer to the User’s Manual for the engine.

￿Always use our genuine replacement parts.

Description

 

Startup

Every

 

Every

 

Every

 

 

check

200hrs

 

400hrs

 

500hrs

 

 

 

 

 

 

Engine Side

 

 

 

 

 

 

 

Clean each parts / tightening

 

 

 

 

 

 

 

 

Engine oil checks / add oil

 

 

 

 

 

 

 

 

Engine oil change (1st time at 50 hr mark)

 

 

 

 

 

 

 

 

Oil Filter change (1st time at 50 hr mark)

 

 

 

 

 

 

 

 

Coolant level check / add coolant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust color check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Coolant change

 

 

 

 

 

 

 

 

 

 

 

 

 

or 2 yr.

 

 

 

Drain water from fuel filter or replace

 

 

 

 

 

 

 

 

 

 

 

Clean

 

 

 

Replace

 

Drain excess water and sediments in the

 

 

 

 

 

 

water separator

 

 

 

 

 

 

 

 

 

 

 

Drain water from fuel tank

 

 

 

 

 

 

 

Clean inside fuel tank

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leak check (fuel, oil, and coolant)

 

 

 

 

 

Replacing fuel hose

 

 

 

 

 

Clean or replace air cleaner element

 

 

 

 

 

 

 

 

Clean

 

 

 

Replace

 

Battery fluid level check

 

 

 

 

 

 

 

Battery hydrometer check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fan belt check

 

 

 

 

 

 

 

Radiator Flush Cleaning

 

 

 

 

 

 

 

Check and adjust engine valve clearance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compression check

 

 

 

 

 

 

Fuel injection nozzle check

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel injection timing check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Generator side

 

 

 

 

 

 

Various meter and alarm lamps check

 

 

 

 

 

 

 

Operation check of earth leakage relay

 

 

 

 

 

 

 

Grounding resistance check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Insulation test

 

 

 

 

 

 

 

 

 

 

 

 

 

- 35 -

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 1000hrs

or 1 yr.

Page 35
Image 35
Shindaiwa DG250MI, DG150MI specifications Generator side