4. Troubleshooting

5Check the error code number E*** on display and find out causes and countermeasures referring to the following table.

When the machine does not operate normally, check the error contents referring to the following table. For the contents that are unique to the respective applications, refer to the Operation Manual of the memory card (RK card), and take the appropriate measures.

Error No.

Causes

Solutions

 

 

 

E000 ~ E030

CPU board is defective

Replace the Base board

 

 

 

E031

Internal memory overflows

Delete the unnecessary programs

 

 

 

E100

System task not present error (full open)

Install the system task

 

 

 

 

 

When the Power lamp lights up in red, replace the battery.

E110

Object code error

If it does not corresponds to any of the above contents,

 

 

contact Sony sales or service office.

 

 

 

E111

System task command error (full open)

Correct the program

 

 

 

E112

Robot command error

Correct the program of system task or peripheral task

 

 

 

E113

I/O number error

Correct the I/O number

 

 

 

E114

Point data not present error

Load the point number. Replace the CPU board

 

 

 

E115

Error of point number specified

Correct the point number

 

 

 

E116

Parameter error

Correct the variables specified

 

 

 

E117

Array number error

Correct the array number

 

 

 

E118

Integer value out of range error

Correct the integer value

 

 

 

E119 ~ E124

Syntax error

Correct syntax

 

 

 

E130

X-axis (tool axis) out of operation range

Correct the target point to which the tool moves

error

 

 

 

 

 

E131

Y-axis (work axis) out of operation range

Correct the target point to which the tool moves

error

 

 

 

 

 

E132

Z-axis (tool axis) out of operation range

Correct the target point to which the tool moves

error

 

 

 

 

 

E133

R-axis (tool axis) out of operation range

Correct the target point to which the tool moves

error

 

 

 

 

 

E134

X-axis system limit error

Correct the speed so as not to exceed the range

 

 

 

E135

Y-axis system limit error

Correct the speed so as not to exceed the range

 

 

 

E136

Z-axis system limit error

Correct the speed so as not to exceed the range

 

 

 

E137

R-axis system limit error

Correct the speed so as not to exceed the range

 

 

 

E138

X-axis point limit error

Correct the speed so as not to exceed the range

 

 

 

E139

Y-axis point limit error

Correct the speed so as not to exceed the range

 

 

 

E140

Z-axis point limit error

Correct the speed so as not to exceed the range

 

 

 

E141

R-axis point limit error

Correct the speed so as not to exceed the range

 

 

 

 

Speed is too fast for the distance between

Increase the distance between the two points, or decrease

E154

the two points during interpolation

the speed

 

operation

 

 

 

 

 

 

The circular auxiliary point (ENTER B)

Correct the position of the circular auxiliary point, or

E155

and start point/end point are aligned on a

divide the movement into smaller segments of less then

straight line during circular interpolation

360 degrees

 

 

operation. Circle is taught in 360 degrees

 

 

 

 

E200 ~ E204

PLC program error (full open)

Correct the program

 

 

 

E300

Emergency stop is triggered

Cancel the emergency stop switch

 

 

 

CAST-AU4/B2521E

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