Marley / MD CoolingTower / Engineering Data: Freeze Prevention

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When the ambient air temperature falls below 0°C, the water in a cooling tower can freeze. Marley Technical Report #H-003“Operating Cooling Towers in Freezing Weather” describes how to prevent freezing during operation. Available at spxcooling.com or ask your Marley sales representative for a copy.

During shutdown, water collects in the cold water basin and may freeze solid. You can prevent freezing by adding heat to the water left in the tower—or, you can drain the tower and all exposed pipework at shutdown.

Electric Basin Heaters

An automatic basin water heater system is available consisting of the following components:

•Standard weatherproof (IP55) enclosure, rating depending on model and minimum expected winter temperature.

•Ratings are in kW for specified ambient temperature.

For lower ambient temperatures refer to SPX engineering for advice.

•Standard electircal supply is 380/415 V 3ph (220/240V 1 ph available as extra cost option).

•Heater has an integral thermostat, set point nominally

3°C but adjustable to suit operating requirements.

Heater components are normally shipped separately for installation by others.

Note: any exposed piping that is still filled with water at shutdown—including the makeup water line—should be electrically traced and insulated (by others).

Indoor Storage Tank

With this type of system, water flows from an indoor tank, through the load system, and back to the tower, where it is cooled. The cooled water flows by gravity from the tower to the tank located in a heated space. At shutdown, all exposed water drains into the tank, where it is safe from freezing.

The amount of water needed to successfully operate the system depends on the tower size and GPM and on the volume of water contained in the piping system to and from the tower. You must select a tank large enough to contain those combined volumes—plus a level sufficient to maintain a flooded suction on your pump. Control makeup water according to the level where the tank stabilizes during operation.

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SPX Cooling Technologies Marley MD specifications Electric Basin Heaters, Indoor Storage Tank
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Marley MD specifications

SPX Cooling Technologies has long been recognized as a leader in the cooling systems industry, and the Marley MD series exemplifies this commitment to innovation and efficiency. The Marley MD line is engineered for performance and versatility, ideal for a wide range of industrial and commercial cooling applications.

One of the defining features of the Marley MD is its advanced, modular design. This modular approach allows for easy scalability, enabling users to customize their cooling solution based on specific operational needs. Each unit can be configured to meet varying cooling loads, making the Marley MD suitable for both small and large facilities.

The Marley MD utilizes state-of-the-art materials, promoting durability and longevity. Constructed with corrosion-resistant components, these units are designed to withstand harsh environmental conditions, ensuring reliable operation over extended periods. The casing often features a combination of high-quality steel and advanced coatings that provide protection against the elements, which is especially important for outdoor installation.

Additionally, the Marley MD incorporates innovative technologies such as drift eliminators and splash bars, which significantly enhance water efficiency. These features minimize water loss and reduce the risk of contaminants entering the cooling system, leading to better overall performance. The design is also optimized for low sound levels, making these systems suitable for use in sensitive environments where noise reduction is a priority.

Energy efficiency is a critical characteristic of the Marley MD. It leverages advanced fan technology and airflow management to enhance cooling performance while minimizing energy consumption. By using high-efficiency motors and variable-speed drives, the Marley MD can operate at optimal levels under varying load conditions, resulting in significant energy savings over traditional cooling systems.

Another vital aspect is the ease of maintenance. The Marley MD is designed for straightforward access, allowing for efficient servicing and reducing downtime during maintenance activities. Features like removable panels and accessible components ensure that technicians can perform routine checks and repairs quickly and efficiently.

In conclusion, the Marley MD by SPX Cooling Technologies stands out due to its modular design, durable construction, advanced water management technologies, energy efficiency, and ease of maintenance. These characteristics make it an excellent choice for any facility looking to optimize its cooling operations while ensuring reliable and sustainable performance.
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