Sterling SDA 1000-5100 specifications Sequence of Operation

Models: SDA 1000-5100

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Sequence of Operation

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Dryer Flow Schematic

Left Desiccant in

Regeneration

Dryer Valve

Regeneration

Blower

Manual backgroundManual background Regeneration

Filter Insulated

Drying

Hopper

Regeneration

Heaters

Regeneration

Exhaust

Process

Heater

Process

Filter

Left Desiccant

Right Desiccant

Process

Blower

Sequence of Operation

When the dryer is started, the main air valve rotates 360º and then moves to place the last successfully regenerated desiccant bed online. If the dryer was powered off using the main power disconnect or E-stopped, then the regenerating bed is placed back into regeneration, and the regeneration cycle is started over. The main air valve is allowed a period of time to move from one position to the other. If the main air valve does not complete positioning within the allotted time, then a “Main Air Valve Fail” alarm is generated and the dryer stops the process air blower and disables the drying hoppers and regeneration circuit.

If the closed loop regeneration option is enabled, the regeneration closed loop valve moves to the open loop position. The system always begins the cooling phase for a regeneration cycle using ambient (open loop) air. The closed loop regeneration valve is allowed a period of time to move from the closed to the open loop position and a “Closed Loop Valve” alarm is generated if the valve fails to reach the commanded position within this time. This alarm will disable the regeneration circuit but does not stop the process air system or drying hoppers.

Once the main air valve and closed loop regeneration valve are in place, the process air blower starts. The system monitors the process air blower’s overload, starter auxiliary contact feedback and air pressure. Loss of any of these items when the process air blower is running will cause the process air blower and the drying hopper’s process heaters to shut down.

The process air heaters will turn on after a delay to allow the process air blower to accelerate the operating speed.

During normal operation, one set of desiccant beds is connected to the process air circuit while the other set is being regenerated. When the offline beds are done regenerating, they will be switched into the process air circuit and the other beds will be regenerated. The default bed switch setting is based on time. If the Dewpoint Switch option is enabled, the beds will switch when the process air dewpoint reaches the dewpoint switch point. The dewpoint option will automatically disable itself and an alarm will be generated if the dewpoint sensor or related electronics fail.

Large Dehumidifying Dryers

Functional Description

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Sterling SDA 1000-5100 specifications Sequence of Operation