Manuals / Sterling / Household Appliance / Dehumidifier

Sterling SDA 1000-5100 specifications SDA Large Dehumidifying Dryers with AP0 Controls

Models: SDA 1000-5100

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SDA 1000-5100

Large Dehumidifying Dryers

with AP0 Controls

Part Number: 882.00292.00

Bulletin Number: DH1-605

Effective: 12/01/05

Write Down Your Serial Numbers Here For Future Reference:

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We are committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________

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Sterling SDA 1000-5100 specifications SDA Large Dehumidifying Dryers with AP0 Controls

Contents

SDA Large Dehumidifying Dryers with AP0 Controls Unpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns CHAPTER 1 SAFETY Table of ContentsCHAPTER 3 MECHANICAL INSTALLATION CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 7 TROUBLESHOOTING CHAPTER 6 MAINTENANCECHAPTER 5 OPERATION CHAPTER 8 APPENDIXTechnical Assistance Dryer Identification Serial Number TagLarge Dehumidifying Dryers 1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Dryer Safety Tags 1-2Warnings and PrecautionsWear SAFETY GLASSES and WORK GLOVES DescriptionGeneral Responsibility 1-3ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Chapter 2 Functional Description What is Desiccant?2-1Models Covered in This Manual 2-2General DescriptionFigure 1 Regeneration Cycle The Process/Regeneration CycleSequence of Operation Figure 2 Controller Screen Descriptions 2-3Controller DescriptionMechanical Features 2-4Standard FeaturesElectrical Features Closed-LoopRegeneration 2-5OptionsProcess Aftercooler Figure 4: Process AftercoolerProcess Air Dust Collector Recommended Temperature SettingsFigure 5 Process Air Dust Collector Material Overdrying ProtectionMechanical Options Figure 6 Material Miser/Air Balance ValveElectrical Options Safety Circuit Standards 2-6Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationLarge Dehumidifying Dryers 3-1Uncrating the Equipment Chapter 3 Mechanical Installation3-2Rigging and Placing Unit 3-3Making Electrical ConnectionsFigure 7 Checking Blower Rotation 3-4Checking for Proper Blower RotationMake sure the hoses are not kinked AD600 Water FlowAD850 AD1000Figure 10: Drying Hopper Air Trap 3-7Using the Drying Hopper Air TrapIndicator Lights SwitchesChapter 4 Controls 4-1Controller Description and OperationLit when Control Output 1 is on. The Out1 IndicatorLit when Control Output 2 is on. Not used in Lights in the Operation Indicator Section whenIdentifying Temperature Controller Keys Setting the Process Air TemperatureE5CN Operating Parameters IndicatorAvailable E5CN Modes Operation Level Adjustment LevelIndicator IndicatorEntering Operating Parameters to Select Modes Process Air Dew Point Display Setting the High Dew Point AlarmOptional Figure 13 Typical Dew Point Display MonitorSetting the Redundant Safety Controller Redundant Safety Controller DisplayWATLOW Operating Parameters OptionalEntering Operating Parameters to Select Modes Chapter 5 Operation Auto-Tuningthe Dryer5-1Initial Start-up Pre-StartupChecks5-2Dryer Operation Procedures Operation Large Dehumidifying DryersMTL MISER ON +TO DISABLE MM IS NOT ACTIVE MATERIAL MISER OFF PRESS + TO ENABLECLOSED LOOP REGEN OFF PRESS + TO ENABLE CL REGEN ON +TO DISABLE CL IS NOT ACTIVE5-3Alarm Display Messages ALARMS PB RB BV PS RS PH PL RH 5-4 Auto-Tuningthe Dryer5-5Shutting Down the Dryer 6-1Maintenance Schedule Chapter 6 MaintenanceCleaning or Replacing the Process Air Filters 6-2Preventative MaintenanceFigure 16 Process Filter Housing 600-1500cfm dryersCalibrating the Dirty Filter Alarm Cleaning or Replacing the Regeneration FilterChecking the Dewpoint Control System Symptoms of Worn Out Desiccant 6-3Corrective MaintenanceFIRST AID Replacing the DesiccantFigure 18 Desiccant Replacement Amounts Figure 17 Desiccant Tower AssemblyReplacing the Process Heater Electric Dryers Replacing the Regeneration Heater Electric Dryers Figure 19 Process Heater Box AssemblyFigure 20 Regeneration Heater Box Assembly 7-2Basic Troubleshooting Chapter 7 Troubleshooting7-1Introduction Problem TroubleshootingLarge Dehumidifying Dryers Possible Cause7-4Alarm Descriptions 7-3AlarmsAlarm Alarm DescriptionUsing a Platinum Resistance Thermometer Using a ThermocoupleChapter 8 Appendix 8-1WarrantyAftercooler Design Specifications 8-2Technical SpecificationsAnnex B Information Large Dehumidifying Dryers 8-3Drawings and DiagramsAppendix Large Dehumidifying Dryers Optional dryer dust collectorAppendix LARGE DRYER SPARE PARTS LIST 600,850,1000 Spare Parts List1250,1500,2000,2500, AND LEVEL 1 Mechanical ComponentsAppendix Large Dehumidifying DryersLEVEL 3 Electrical Components LEVEL 3 Mechanical ComponentsLocated on back of Dryer 8-5Dryer Identification Serial Number TagLarge Dehumidifying Dryers AppendixSales and Contracting Department Parts and Service Department8-6Technical Assistance Service DepartmentParts Department Sales Department