Disassembly and Assembly | Subaru Robin Power Products RG3200IS

5. DISASSEMBLY AND ASSEMBLY

5-1) PREPARATION AND PRECAUTIONS

(1)Be sure to memorize the location of individual parts when disassembling the generator so that the generator can be reassembled correctly. Tag the disassembled part with the necessary information to facilitate easier and smoother reassembly.

(2)For more convenience, divide the parts into several groups and store them in boxes.

(3)To prevent bolts and nuts from being misplaced or installed incorrectly, replace them temporarily to their original position.

(4)Handle disassembled parts with care; clean them before reassembly using a neutral cleaning fluid.

(5)Remove the battery before disassembling the generator. (Electric start models)

(6)Use all disassembly/assembly tools properly, and use the proper tool for each specific job.

(7)Be sure to attach the foam rubber linings inside the covers on their original position when reassembling the generator. When deformation or damage or falling-off of foam rubber lining is found, replace it with new part. Failure to do so will result in poor performance and durability of the generator.

(8)Bind the wires and fuel pipes using wire bands as they have been done in original configuration.

NOTE : As to detailed information for servicing procedures on engine portion, please refer to Robin engine service manual for models EX13/17/21/27.

5-2) SPECIAL TOOLS

Use correct tools to prevent unnecessary effort and giving damages to the parts.

Part Number

Part Name

Shape

Usage

33B9990101

FLYWHELL HOLDER

33B9990201

DRIVESHAFT HOLDER

33B9990501

ROTOR PULLER

NOTE : Use a puller to remove the fan that is installed on the engine shaft of soundproof type models.

Ordinary tool Available in the market

PULLER

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Subaru Robin Power Products RG3200IS, RG4300I, RG2800I Disassembly and Assembly, Preparation and Precautions, Special Tools

Contents

Generators Page Contents Model RG2800i RG3200i RG4300i SpecificationsNGK BR6HS STD Model RG2800iS RG3200iS RG4300iS External View of Generator Open Frame Type General Description RG4300i RG2800iS External View of Generator Sound Proof Type RG3200iS / RG4300iS 50Hz-230V Control Panel60Hz-120V 50Hz-240V Multi Monitor Engine Switch Location of Serial Number and Production Number Alternator Mercury lamps with a smaller power factor Incandescent lamp, heater, etc. with a power factorRange of Applications Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Measuring Instruments Measuring and Checking ProceduresVoltmeter Ammeter Meager Tester Circuit TesterTachometer Model SpecificationsDr.RobinPartNumber388-47565-08 DC Output Measuring AC Output Measuring Stator Measuring Insulation ResistanceControl Panel 4P Connector Output WiresChecking Functional Members RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iS Checking table for analogue circuit tester Diode RectifierChecking table for degital circuit tester AC Receptacles Float Type OIL Sensor DC Circuit Breaker Preparation and Precautions Disassembly and AssemblySpecial Tools Part Number Part Name Shape Usage Fuel PIPES, Fuel Strainer and Battery Cables Disassembly ProceduresSide Cover L and R Starter Handle Choke Wire Grounding WireFor electric start models Control Panel and Inverter Unit Rear Cover Wire Band Fuel Tank and Fuel System Parts Fuel Tank Autothrottle Coupler Wire Harness Components and Control BOX Components Control BOX and Inverter UnitInverter Unit Components Control Panel Control BOX Components RG2800i / RG3200i / RG2800iS Control BOX Components RG4300i / RG3200iS / RG4300iS Muffler Cover Foam Rubber InsulatorsMuffler AIR Cleaner and Carburetor Open Frame Type Engine BlockSoundproof Type Through Bolt and Rotor Alternator Components Recoil Starter Blower HousingBottom Extension Plate Flywheel Drive Shaft and FAN Mount Rubbers Reassembly ProceduresSound Insulator For SOUND-PROOF Models Flywheel FAN and Drive Shaft Blower HousingTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbs Tightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbs Recoil StarterRear Cover Through Bolt thread in reverse direction Installation of Engine Alternator Assembly Onto Frame AIR Cleaner Element AIR Cleaner BaseCarburetor Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbs Muffler Cover Muffler Connection of Wiring Harness Grounding WiresControl BOX and Inverter Unit Auto Throttle Clamping of the Choke Cable and Ground WiresFuel Tank Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbs Muffler Cover Rear Rear Cover Upper Ground Wire Side Cover Recoil Starter Handle Recoil Starter Disassembly procedures Disassembly is completed Assembly procedure Five turns in counter-clockwise When Checking items after assembly No output power or Low output Trouble Shooting Improper revolutions Electronic throttle Engine does not start Start failure RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter model Wiring Diagram Relay AC receptacle Earth ground terminal RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter model Engine 240V Switch Fuse10A RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter model Engine 120V Switch Diode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax