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Toshiba manual Hardware Overview, Satellite/Satellite Pro/L630/L635, Maintenance Manual

Models: L630 L635

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Satellite/Satellite Pro/L630/L635

Maintenance Manual

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Toshiba manual Hardware Overview, Satellite/Satellite Pro/L630/L635, Maintenance Manual

Contents

Toshiba Personal Computer Satellite L630/L635 Maintenance Manual TOSHIBA CORPORATIONSatellite/Satellite Pro/L630/L635 Maintenance Manual PSK00x/PSK01x PSK04x/PSK05xTrademarks CopyrightDisclaimer SAFETY PRECAUTIONS PrefaceThe manual is divided into the following parts Keys ConventionsAcronyms Key operationChapter Table of ContentsTroubleshooting Hardware OverviewDiagnostic Programs ChapterDMI Write Replacement ProceduresChapter Battery Pack Colors of Screw ShanksPage Removing the Switch board and Button board Appendices Chapter 1 Hardware Overview Satellite/Satellite Pro/L630/L635 Maintenance Manual1 Hardware Overview 1 Hardware Overview ContentsChapter Figure 1-3 System Board Configurations Maintenance ManualFigure 1-2 Computer Block Diagram System Unit Block Diagram1.1 Features Using the following sizes of memory modules  Wireless LAN BTO  RGB External Monitor Port Maintenance Manual 1.1 FeaturesFigure 1-1 ID Parts Description Placement 1 Hardware OverviewMaintenance Manual 1.1 FeaturesFigure 1-2 Computer Block Diagram 1 Hardware OverviewMaintenance Manual 1.1 FeaturesFigure 1-3 System Board Configurations 1 Hardware OverviewMaintenance Manual Figure 1-4 is Block Diagram of the System UnitFigure 1-4 System Unit Block Diagram 1.2 System Unit Components1.2 System Unit Components 1 Hardware Overview System Controller  Mobile Intel 5 Series Chipset HM55 PCH  Digital microphone interface with internal MIC boost supporting  Atheros AR8152 / AR8151 - 10/100Mbit / 1Gbit 1.3 2.5-inch HDD 1.4 DVD Super Multi +-R Double Layer 1.5 Blu-Ray Writer 1.6 Power Supply 1.7 Batteries 1.5 Blu-Ray Writer1.7.1 Main Battery 1.7.2 Battery Charging Control1.7.3 RTC Battery Satellite/Satellite Pro/L630/L635 Maintenance Manual Chapter Troubleshooting2 Troubleshooting Chapter Contents2 Troubleshooting Tables 2 TroubleshootingFigures Page 2.1 Outline 2 Troubleshooting2.1 Outline 2.2 Basic Flowchart Star t Connect the AC Adapter Figure 2-1 Basic Flowchart 2/2 Insert Bootable CD into ODD or Bootable USB Memory into USB portIf the diagnostic program cannot detect an error, the error may be intermittent. Run the continuous test program repeatedly to isolate the problem. Check the log utilities function to confirm which diagnostic test detected the error, then perform the appropriate troubleshooting procedures as follows 2.3 Power Supply Procedure 1 Power Icon CheckProcedure 2 Connection Check AC power cordAC adaptor cord Battery pack Procedure 3 Replacement CheckProcedure 1 Message Check 2.4 System Board1. System test 2. Memory test 3. Keyboard test 4. Display test Procedure 2 Test Program CheckProcedure 3 Replacement Check 2.5 HDD Procedure 1 Message CheckProcedure 2 Partition Check Procedure 4 Test Program Check Check 5 Use the SYS command in the DOS system to install system filesProcedure 3 Format Check Code StatusProcedure 5 Connector Check and Replacement Check System board2.6 Keyboard Procedure 1 Test Program CheckProcedure 2 Connector Check and Replacement Check KeyboardProcedure 3 Connector Check and Replacement Check Procedure 1 External Monitor CheckProcedure 2 Test Program Check 2.7 DisplaySystem board Check 3 The FL may be faulty. Replace it with a new one and return to Procedure 3. If there is still an error, perform CheckFL inverter board LCD/FL cableProcedure 3 Connector Check and Replacement Check Procedure 1 ODD Cleaning CheckProcedure 2 Test Program Check ConnectorCheck 3 The ODD drive may be faulty. Replace the ODD drive with a new one following the steps in Chapter 4. If the ODD drive is still not functioning properly, perform Check 2.9 LAN Procedure 1 Test Program CheckProcedure 2 Connector Check and Replacement Check 2.10 Audio Test Procedure 1 Test Program CheckProcedure 2 Connector Check and Replacement Check Speaker2.11 Cooling Module Procedure 1 Test Program CheckProcedure 2 Connector Check and Replacement Check Cooling moduleChapter 3 Diagnostic Programs ii Satellite/Satellite Pro L630/L635 Maintenance Manual Contents3 Diagnostic Programs ChapterPeripheral Satellite/Satellite Pro L630/L635 Maintenance ManualError Codes and description Quick Test Item ListPage 3.1 General  A Service Diagnostic BOOT CD or USB Flash Memory 3.2.2 Customization Test 3.2 Quick Start3.2.1 Quick Test The test result will be displayed in the following screen CPU Speed Test Step by Step 3. Test Result 3.2.3 Keyboard Layout test NOTE 1 This test only for internal microphone 3.2.4 Audio Play Test3.2.5 Audio Record Test 3.2.6 DMI Read 3.2.7 DMI Write3.2.8 System Information On the left column of the above screen, the detected hardware components are listed. The corresponding information of the detected hardware components is displayed on the right of the screen. It displays the current running status information of the check program 3.2.10 Exit to Free DOS 3.2.11 The Diagnostics Screen Explanation3.2.9 View Logs 3. USER BREAK 1. Diagnostics Windows2. Test Running Status and Report Panel  Program Name and Its Version Service Diagnostic Ver1.10 4. Title Bar Pause Enable Display ‘PAUSE’ when “Pause Enable” is enabled Options Menu Notes 3.3 Options3.3.1 Overview 3.3.2 Batch Parameters Configuration  Pause Enable  Wait On Error Break On Error  Monitor Battery Life LOOPBOUND  Monitor CPU Thermal Monitor the CPU temperature ∙ Test Mode3.3.3 Item’s Parameters Configuration  TIMEBOUND3.3.4 Load Batch Parameters ∙ Interactive∙ Parameters ∙ Report Destination 3.3.6 LOG Parameters Setting3.3.5 Save Batch Parameters  Log Errors Only with Time ∙ Log Options  Log Errors Log Errors Only  Log Test ActivitiesSatellite/Satellite Pro L630/L635 Maintenance Manual The default viewing program of Service Diagnostics is LogView.exeService Diagnostic Log viewer 3.3.8 Display LOG File∙ Esc ∙ ↑, ↓∙ Page Up, Page Down ∙ F13.3.10 LOG File Sample DIAG REPORTSubtest 3.4 SubtestsTest Test itemsBus Noise 3 Diagnostic Programs3.4 Subtests 3.4 Subtests 3 Diagnostic Programs28 Satellite/Satellite Pro L630/L635 Maintenance Manual 3.5 System Test Subtest 01 CPU NPU Basic Functions Test Subtest 02 Boards Subtest 03 FAN Speed Test 3.5 System Test 3 Diagnostic ProgramsSatellite/Satellite Pro L630/L635 Maintenance Manual Subtest 02 Patterns Subtest 01 BIOS ROM3.6 Memory Test Subtest 03 Extended Pattern 36 Satellite/Satellite Pro L630/L635 Maintenance Manual Subtest 06 Memory Address Subtest 04 Walking 1’s TestSubtest 05 Walking 0’s Test Subtest 07 Refresh TestSubtest 12 Memory Speed Test Subtest 10 Data Bus TestSubtest 11 Bus Noise Test Subtest 01 HDD Password：hard disk3.7 Storage Percent-Specify the coverage rate in percentage of the total disk 3 Diagnostic Programs 3.7 StorageSubtest 02 ODD 3.8 Video Subtest1. Text in normal attribute 2. Text in blinking normal attribute 4. Text Color Subtest 02 640 * 480 VGA Mode 46 Satellite/Satellite Pro L630/L635 Maintenance ManualSubtest 03 VESA Video Modes Subtest 04 VESA Video MemorySubtest 06 LCD Panel Test 48 Satellite/Satellite Pro L630/L635 Maintenance ManualSubtest 05 AGP Test Subtest 09 Direct Color Test SubtestSubtest 08 Color Purity Test Register Test50 Satellite/Satellite Pro L630/L635 Maintenance Manual Subtest 10 DAC/Palette Address3.9 Communication COMM Subtest 01 LAN Card3.10 Peripheral NOTE 1 This Test can not support 3 in 1 LED Test Satellite/Satellite Pro L630/L635 Maintenance Manual1. Led Test Check whether the white led works normallyCheck whether the HDD led works normally 54 Satellite/Satellite Pro L630/L635 Maintenance ManualCheck whether the orange led works normally 3.10 Peripheral 3 Diagnostic ProgramsSatellite/Satellite Pro L630/L635 Maintenance Manual Common Error 3.11 Error Codes and descriptionError DescriptionThe PC speakers sound source 03xxBoard 04xx 58 Satellite/Satellite Pro L630/L635 Maintenance Manual34xx Video08xx 31xxAudio LAN Card20xx 05xxMouse IDE-HDDDevice 3.12 Quick Test Item List3 Diagnostic Programs3.12 Quick Test Item List Test ItemsChapter Replacement Procedures 4-ii 4 Replacement ProceduresSatellite/Satellite Pro/L630/L635 Maintenance Manual Contents ChapterError! Bookmark not defined Error! Bookmark not defined Figures 4-vii 4 Replacement ProceduresSatellite/Satellite Pro/L630/L635 Maintenance Manual 4.1 General Safety Precautions 4.1 General Before You Begin Disassembly Procedures Assembly ProceduresTools and Equipment 4 Replacement Procedures4.1 General Screw Tightening TorqueColors of Screw Shanks Symbols of Screws on the Computer BodySymbol examples Removing the Battery Pack 4.2 Battery Pack/Bridge Media4.2.1 Battery Pack Installing the Battery Pack Removing the Bridge Media Installing the Bridge Media4.2.2 Bridge Media 4.3 Memory Module Removing the Memory ModuleInstalling the Memory Module 4.4 HDD Removing the HDDFigure 4-5 Removing the HDD chassis M3. 0x3. 5 black flat head screw HDD chassis HDDInstalling the HDD M2.0x5 white flat head screw ODD bay module 4.5 ODD Bay ModuleRemoving the ODD Bay Module 1. Place the ODD bay module in the correct position and slide it in Installing the ODD Bay ModuleSatellite/Satellite Pro/L630/L635 Maintenance Manual 2. Push it in until it clicks into placeFigure 4-7 Removing the ODD Bezel Disassembling the ODD BezelODD drive ODD bezel Assembling the ODD BezelAssembling the ODD Drive Disassembling the ODD DriveFigure 4-8 Removing the bracket from the ODD drive 4.6 Keyboard Removing KeyboardInstalling the Keyboard Wireless Lan card CN1300 4.7 Wireless LAN CardRemoving the Wireless LAN Card M2x2 black flat head screw Antenna white cableInstalling the Wireless LAN Card M2.5x6 black flat head screw M2.5x6 black flat head screw 4.8 Top CoverRemoving the Top Cover M2x2 black flat head screw M2x2 black flat head screwInstalling the Top Cover Figure 4-12 Removing the top cover4.9 Display Assembly Removing the Display AssemblyInstalling the Display Assembly System board Satellite/Satellite Pro/L630/L635 Maintenance Manual4.10 System Board M2.5x5 black flat head screw1. Seat the system board in the correct position Installing the System BoardSatellite/Satellite Pro/L630/L635 Maintenance Manual 2. Secure the system board with one M2.5x5 black flat-head screw4.11 Thermal module Remove the thermal module for VGA ModelInstalling the thermal module for VGA Model Figure 4-18 Applying silicon grease Removing the thermal ModuleFigure 4-17 Removing the thermal module Installing the thermal Module 4.12 CPU Removing the CPUInstalling the CPU 4--36 Satellite/Satellite Pro/L630/L635 Maintenance ManualFigure 4-22 Securing the CPU 4.13 Display Mask Removing the Display MaskSatellite/Satellite Pro/L630/L635 Maintenance Manual Installing the Display Mask1. Install the display mask and lock the latches 4--384.14 LED Module Removing the LED moduleM2.6x6 black flat head screw Left LED bracket Satellite/Satellite Pro/L630/L635 Maintenance ManualM2x2.5 black flat head screw Right LED bracket M2x2.5 black flat head screwInstalling the LED Module Removing the CCD Board and MIC Installing the CCD Board and MIC4.15 CCD Board and MIC M2x2.5 black flat head Power board 4.16 Power Button BoardRemoving the Power Button Board Satellite/Satellite Pro/L630/L635 Maintenance ManualInstall the Power Button Board 4.17 Speakers Removing the SpeakersInstalling the Speakers 4.18 Switch board and Button board Removing the Switch board and Button boardInstalling the Switch board and Button board 4.19 DC IN cable, Card reader board and Bluetooth Card 4. Seat the DC IN cable in the correct position Appendices Appendix Contents Satellite/Satellite Pro/L630/L635 Maintenance ManualPrecautions for handling the LCD module Appendix A Handling the LCD Module3. If the panel’s surface gets dirty, wipe it with cotton or a soft cloth. If it is still dirty, try breathing on the surface to create a light condensate and wipe it again 5. Glass is used in the panel, so be careful not to drop it or let it strike a hard object, which could cause breakage or cracks 7. Do not expose the module to direct sunlight or strong ultraviolet rays for long periods 9. Do not disassemble the LCD module. Disassembly can cause malfunctions System Board Front View Satellite/Satellite Pro/L630/L635 Maintenance ManualAppendix B Board Layout Figure B-1 Board Layout FrontFigure B-2 Board Layout Back Satellite/Satellite Pro/L630/L635 Maintenance ManualSystem Board Back View Code set Satellite/Satellite Pro/L630/L635 Maintenance ManualAppendix C Keyboard Scan/Character Codes Code setCode set Satellite/Satellite Pro/L630/L635 Maintenance ManualCode set KeytopCode set Satellite/Satellite Pro/L630/L635 Maintenance ManualCode set Keytop1. * Scan codes differ by mode Table C-2 Scan Codes with left Shift key Code set Satellite/Satellite Pro/L630/L635 Maintenance ManualCode set KeytopCode set Satellite/Satellite Pro/L630/L635 Maintenance ManualKeytop Code setCode set Satellite/Satellite Pro/L630/L635 Maintenance ManualShift Code setKey Layout Satellite/Satellite Pro/L630/L635 Maintenance ManualAppendix E D.1 United States US KeyboardD.4 Russian RU Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.3 Thai TH Keyboard Figure D-3 TH keyboardD.6 Korean KR Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.5 Hebrew HE Keyboard Figure D-5 HE keyboardD.8 DU, UE, US International USE Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.7 UK-English UK Keyboard Figure D-7 UK keyboardD.10 Swiss/Switzerland SL Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.9 Danish DK Keyboard Figure D-9 DK keyboardD.12 Czech CZ Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.11 Arabic AR Keyboard Figure D-11 AR keyboardD.14 Slovakian SK Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.13 Portuguese PT Keyboard Figure D-13 PT keyboardD.16 French FR Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.15 Italian IT Keyboard Figure D-15 IT keyboardD.18 Greek GK Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.17 German GR Keyboard Figure D-17 GR keyboardD.20 Spanish SP Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.19 Hungary HU Keyboard Figure D-19 HU keyboardD.22 Turkish F TF Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.21 Turkey TR Keyboard Figure D-21 TR keyboardD.24 Belgian BE Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.23 Swedish SW Keyboard Figure D-23 SW keyboardD.26 Norwegian NO Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.25 Yugoslavia YU Keyboard Figure D-25 YU keyboardD.28 Canadian Bilingual CB Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.27 Scandinavian N5 Keyboard Figure D-27 N5 keyboardD.30 Bulgaria BU Keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.29 Romania RO Keyboard Figure D-29 RO keyboardFigure D-31 JP keyboard Satellite/Satellite Pro/L630/L635 Maintenance ManualD.31 Japan JP Keyboard D-16