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Toshiba M30-35 manual Chapter Replacement Procedures

Models: M30-35

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Chapter 4

Replacement Procedures

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Toshiba M30-35 manual Chapter Replacement Procedures

Contents

Toshiba Corporation Copyright Safety Precautions PrefaceSatellite M30-35 Maintenance Manual Conventions AcronymsTable of Contents Tests and Diagnostics Replacement Procedures HDDAppendices Satellite M30-35 Maintenance Manual Hardware Overview Hardware Overview Chapter Contents Figures TablesFeatures Features Hardware OverviewHardware Overview Features Features Hardware Overview Hardware Overview Features Features Hardware Overview Front of the computer System Unit Block Diagram System Unit Block Diagram Hardware OverviewHardware Overview System Unit Block Diagram System Unit Block Diagram Hardware Overview Hardware Overview System Unit Block Diagram KBC Hardware Overview System Unit Block Diagram System Unit Block Diagram Hardware Overview Items 720KB mode 44MB mode 3.5-inch Floppy Disk Drive USB ExternalParameter Specifications 2.5-inch Hard Disk Drive2.5-inch Hard Disk Drive Hardware Overview HDD2182B HDD2183 HDD2184B2.5-inch HDD specifications2/2 Hardware Overview 2.5-inch Hard Disk DriveGBC000Z810 GBC000014810 HDD2188B HDD2182B HDD2183 HDD2184GBC000Z810 GBC00014810 HDD2188B Matushita G8CC0001C210 DVD-ROM mode CD-ROM mode CD-RW/DVD-ROM DriveHardware Overview CD-RW/DVD-ROM Drive WriteDVD-R/RW DVD-R/RW Hardware OverviewDVD-R/RW drive specifications Hardware Overview DVD-R/RWToshiba SD-R6112DVD-Multi CD-R/RW DVD-RAM/R/RW Drive DVD-Multi CD-R/RW DVD-RAM/R/RW Drive Hardware OverviewMatsushita G8CC00013210 G8CC00019210DVD-Multi drive specifications 2/2 Hardware Overview DVD-Multi CD-R/RW DVD-RAM/R/RW DriveKeyboard Keyboard Hardware OverviewLCD Module TFT Color DisplayInch Wxga G33C0001D110 LCD module specifications 2/5 LCD module specifications 3/5LCD module specifications 4/5 LCD module specifications 5/5FL inverter board specifications FL Inverter BoardPower Supply Power Supply Hardware OverviewPower supply output rating 1/2 Hardware Overview Power SupplyName Voltage Use Power supply board output rating 2/2 Battery specifications Main BatteryBattery name Material Output voltage Capacity BatteriesBattery Charging Control Batteries Hardware Overview10 Time required for quick charges Status Charging time11 RTC battery charging/data preservation time RTC batteryStatus Time Chapter Troubleshooting Procedures Troubleshooting Procedures Satellite M30-35 Maintenance Manual Iii Troubleshooting Procedures Battery Icon DC in icon Troubleshooting Procedures Troubleshooting Troubleshooting Troubleshooting ProceduresTroubleshooting Flowchart Troubleshooting Procedures Troubleshooting FlowchartTroubleshooting Flowchart Troubleshooting Procedures Troubleshooting flowchart 1/2Troubleshooting flowchart 2/2 Troubleshooting Flowchart Troubleshooting Procedures Power Supply Troubleshooting Troubleshooting Procedures Power Supply TroubleshootingProcedure 1 Icon Check Battery IconDC in icon Power supply status Power Supply Troubleshooting Troubleshooting ProceduresDC in icon Procedure 2 Error Code Check Error code Error code Where Error occursMain Battery Error code Meaning1R8-C1V output E3V output 1R25-P1V output Procedure 3 Connection Check Procedure 4 Charge Check Result code Contents Check itemsProcedure 5 Replacement Check System Board Troubleshooting System Board Troubleshooting Troubleshooting ProceduresTroubleshooting Procedures System Board Troubleshooting Procedure 1 Message CheckSystem Board Troubleshooting Troubleshooting Procedures Procedure 2 Debugging Port Check on Boot Mode A set of tool for debug port testDebugging port boot mode status 1/7 Debugging port boot mode status 2/7 Debugging port boot mode status 3/7 Debugging port boot mode status 4/7 Debugging port boot mode status 5/7 01AEh Clear Cmos flags for post Debugging port boot mode status 6/7 Debugging port boot mode status 7/7 Procedure 3 Diagnostic Test Program Execution Check Procedure 4 Replacement Check FDD Troubleshooting Troubleshooting Procedures FDD TroubleshootingProcedure 1 FDD Head Cleaning Check Troubleshooting Procedures FDD Troubleshooting Procedure 2 Diagnostic Test Program Execution CheckFDD error code and status Code StatusProcedure 3 Connector Check and Replacement Check HDD Troubleshooting Troubleshooting Procedures HDD TroubleshootingHDD Troubleshooting Troubleshooting Procedures Procedure 2 Partition CheckProcedure 3 Format Check Procedure 4 Diagnostic Test Program Execution Check Hard disk drive error code and statusProcedure 5 Connector Check and Replacement Check Keyboard Troubleshooting Troubleshooting Procedures Keyboard TroubleshootingProcedure 1 Diagnostic Test Program Execution Check Troubleshooting Procedures Keyboard Troubleshooting Procedure 2 Connector and Replacement CheckDisplay Troubleshooting Troubleshooting Procedures Display TroubleshootingProcedure 1 External Monitor Check Troubleshooting Procedures Display Troubleshooting Procedure 3 Connector and Cable CheckProcedure 4 Replacement Check Optical Drive Troubleshooting Troubleshooting Procedures Optical Drive TroubleshootingOptical Drive Troubleshooting Troubleshooting Procedures Procedure 2 Connector Check and Replacement CheckModem Troubleshooting Troubleshooting Procedures Modem TroubleshootingModem Troubleshooting Troubleshooting Procedures LAN Troubleshooting Troubleshooting Procedures LAN TroubleshootingWireless LAN Troubleshooting Troubleshooting Procedures Wireless LAN TroubleshootingProcedure 1 Transmitting-Receiving Check Troubleshooting Procedures Wireless LAN Troubleshooting Procedure 2 Antennas Connection CheckProcedure 3 Antenna Check Antenna Test cableProcedure 4 Replacement Check Sound Troubleshooting Sound Troubleshooting Troubleshooting ProceduresTroubleshooting Procedures Sound Troubleshooting Procedure 2 Connector CheckProcedure 3 Replacement Check SD Card Slot Troubleshooting Troubleshooting Procedures SD Card Slot TroubleshootingProcedure 1 Check on Windows Procedure 2 Connector/Replacement CheckSD Card Slot Troubleshooting Troubleshooting Procedures Chapter Tests and Diagnostics Tests and Diagnostics Iii Tables Diagnostic Test Diagnostic Test Tests and DiagnosticsTests and Diagnostics Diagnostic Test Executing the Diagnostic Test Executing the Diagnostic Test Tests and DiagnosticsTests and Diagnostics Executing the Diagnostic Test SUB-TEST Error Count Following message will appear Subtest Names Tests and Diagnostics Subtest NamesSubtest names 1/2 Test Name Subtest No Subtest NameTests and Diagnostics Subtest Names Subtest names 2/2System Test Tests and Diagnostics System TestTests and Diagnostics System Test AaaaaEXT. Temp = Tests and Diagnostics Memory Test Memory TestKeyboard Test Tests and Diagnostics Keyboard TestTests and Diagnostics Keyboard Test Subtest Touch Pad Test port number select 1Port0, 2Port1, 0Port0&1 ? Tests and Diagnostics Display Test Display TestDisplay Test Tests and Diagnostics Tests and Diagnostics Display Test Floppy Disk Test Tests and Diagnostics Floppy Disk TestTests and Diagnostics Floppy Disk Test Printer Test Tests and Diagnostics Printer TestTests and Diagnostics Printer Test Async Test Tests and Diagnostics Async TestTests and Diagnostics Hard Disk Test Hard Disk TestHard Disk Test Tests and Diagnostics Worst pattern data Cylinder Real Timer Test Real Timer Test Tests and DiagnosticsTests and Diagnostics Real Timer Test NDP Test Tests and Diagnostics NDP TestSub# Address Good Bad Contents Tests and Diagnostics Expansion TestExpansion Test CD-ROM/DVD-ROM Test Tests and Diagnostics CD-ROM/DVD-ROM TestTests and Diagnostics LAN test LAN testError Code and Error Status Names Error Code and Error Status Names Tests and DiagnosticsError codes and error status names 1/3 Device name Error code Error status nameTests and Diagnostics Error Code and Error Status Names Error codes and error status names 2/3Error codes and error status names 3/3 CD/DVD-ROMHard disk controller status register contents Tests and Diagnostics Hard Disk Test Detail StatusHard Disk Test Detail Status Hard Disk Test Detail Status Tests and Diagnostics Error register contentsHead Cleaning Tests and Diagnostics Head CleaningFunction Description OperationsLog Utilities Tests and Diagnostics Log UtilitiesTests and Diagnostics Log Utilities 00 00 0000 FDD-WRITE ProtectedRunning Test Tests and Diagnostics Running TestTests and Diagnostics Floppy Disk Drive Utilities Floppy Disk Drive UtilitiesFloppy Disk Drive Utilities Tests and Diagnostics Floppy Disk Format & Copy DIAGNOSTICS-HARD Disk & Floppy Disk Dump Following message will appear. To finish the dump, select System Configuration System Configuration Tests and DiagnosticsTests and Diagnostics System Configuration System Configuration Display Ver X.XX Machine Name ???Wireless LAN Test Program Calexico Wireless LAN Test Program Calexico Tests and DiagnosticsSetting the responder machine Setting the target machineWireless LAN Test Program Atheros 11b/g or 11a/b/g Setting the tester machine Then the test returns to the main menu automatically Sound/LAN/Modem Test Program Tests and Diagnostics Sound/LAN/Modem Test ProgramTests and Diagnostics Sound/LAN/Modem Test Program LAN transmit & receive test Completed Repeat count 00000 After a few seconds, the following message will appear IEEE1394 test program Tests and Diagnostics IEEE1394 test programTests and Diagnostics IEEE1394 test program Chapter Replacement Procedures Replacement Procedures General Figures 24 Removing the Touch pad holder 56 Replacing TMD fluorescent lamp Wxga General Replacement Procedures GeneralReplacement Procedures General Safety PrecautionsBefore You Begin Disassembly Procedures Assembly ProceduresTools and Equipment Screw Tightening Torque Color of Screw Shaft Marking of Screws on the Computer BodyReplacement Procedures Battery Pack Battery PackRemoving the Battery Pack Battery Pack Replacement Procedures Installing the Battery PackPC Card Replacement Procedures PC CardRemoving the PC Card PC Card Replacement Procedures Installing the PC CardReplacement Procedures SD Card Installing the SD CardSD Card Removing the SD CardHDD HDD Replacement ProceduresRemoving the HDD Replacement Procedures HDD Removing the HDD bracket and HDDInstalling the HDD Install the HDD to the aluminum laminateOptical Drive Replacement Procedures Optical DriveRemoving the Optical Drive Optical Drive Replacement Procedures Disassembling the optical drivelInstalling the Optical drive Memory module/ Modem Daughter Card Memory module/ Modem Daughter Card Replacement ProceduresMemory module Removing the memory module Replacement Procedures Memory module/ Modem Daughter Card Installing the memory moduleModem Daughter Card Removing the Modem Daughter Card Removing the modem daughter cardInstalling the Modem Daughter Card Wireless LAN board Wireless LAN board Replacement ProceduresNever press hard or bend the wireless LAN board Removing the wireless LAN boardReplacement Procedures Wireless LAN board Installing the wireless LAN boardReplacement Procedures Keyboard Removing the KeyboardKeyboard Replacement Procedures 12 Removing the keyboard support plateInstalling the Keyboard Switch cover ASSY/Switch membrane Replacement Procedures Switch cover ASSY/Switch membraneRemoving the Switch cover ASSY/Switch membrane Replacement Procedures Switch cover ASSY/Switch membrane 14 Removing the switch membraneInstalling the Switch cover ASSY/Switch membrane Replacement Procedures Display Assembly Display AssemblyRemoving the Display Assembly Display Assembly Replacement Procedures 16 Removing the display assembly17 Removing the display assembly Installing the Display Assembly Replacement Procedures4.12 Touch Pad Button Installing the Touch Pad ButtonTouch Pad Button Removing the Touch Pad ButtonMicrophone Microphone Replacement ProceduresRemoving the Microphone Replacement Procedures Microphone Installing the MicrophoneTouch Pad Touch Pad Replacement ProceduresRemoving the Touch Pad Replacement Procedures Touch Pad Installing the Touch PadRTC Battery RTC Battery Replacement ProceduresRemoving the RTC Battery Replacement Procedures RTC BatteryInstalling the RTC Battery Sound Board/Touch Pad holder Replacement Procedures Sound Board/Touch Pad holderReplacement Procedures Sound Board/Touch Pad holder Installing the Sound BoardInstalling the Touch Pad holder 24 Removing the touch pad holderCD-Key assembly Replacement Procedures CD-Key assemblyRemoving the CD-Key assembly Installing the CD-Key assemblySystem Board System Board Replacement ProceduresRemoving the System Board Replacement Procedures System Board 27 Removing the system boardSystem Board4 Replacement Procedures Installing the System Board19 CPU Replacement Procedures 19 CPURemoving the CPU 19 CPU Replacement Procedures 28 Removing the CPU holder and finInstalling the CPU 30 Applying new greaseSpeaker Speaker Replacement ProceduresRemoving the Speaker Replacement Procedures Speaker Installing the Speaker21 Fan4 Replacement Procedures Installing the Fan21 Fan Removing the FanReplacement Procedures4.22 USB Board/DC-IN jack/Network jack USB Board/DC-IN jack/Network jack Replacement Procedures Installing the USB Board/DC-IN jack/Network jackReplacement Procedures RGB board/Power board RGB board/Power boardRemoving the RGB board/Power board RGB board/Power board Replacement Procedures 37 Removing the power boardInstalling the RGB board/Power board Display Mask Display Mask Replacement ProceduresRemoving the Display Mask Replacement Procedures Display Mask Installing the Display MaskFL Inverter FL Inverter Replacement ProceduresRemoving the FL Inverter Replacement Procedures FL Inverter Installing the FL InverterLCD Module LCD Module Replacement ProceduresRemoving the LCD Module Replacement Procedures LCD Module 40 Removing the LCD module41 Removing the LCD module Replacement Procedures4.26 LCD Module Installing the LCD ModuleRemoving the Sensor/Switch Board Sensor/Switch BoardInstalling the Sensor/Switch Board 43 Removing the LCD cable holder 45 Removing the wireless LAN antenna 46 Removing the hinge cap 48 Removing the circle plate Installing the LCD cable/Wireless LAN Antenna 50 Sticking the copper sheets and gasket Fluorescent Lamp Replacement Procedure Fluorescent LampType Supplier Section Fluorescent Lamp Replacement Procedure Replacing the 15.4-inch Wxga TMD Fluorescent Lamp51 Replacing TMD fluorescent lamp Wxga 52 Replacing TMD fluorescent lamp Wxga 53 Replacing TMD fluorescent lamp Wxga 54 Replacing TMD fluorescent lamp Wxga 55 Replacing TMD fluorescent lamp Wxga Assembling the 15.4-inch Wxga TMD Fluorescent Lamp Be careful not to damage the TAB 57 Replacing TMD fluorescent lamp Wxga58 Replacing TMD fluorescent lamp Wxga 59 Replacing TMD fluorescent lamp Wxga 60 Replacing TMD fluorescent lamp Wxga 61 Replacing TMD fluorescent lamp Wxga Replacing the 15.4-inch Wxga LG.Philips Fluorescent Lamp 62 Replacing LG.Philips fluorescent lamp WxgaReplacement Procedure4.29 Fluorescent Lamp 63 Replacing LG.Philips fluorescent lamp WxgaDisassembly of Source PCB and Gate PCB 65 Replacing LG. LG.Philips fluorescent lamp Wxga 66 Replacing LG.Philips fluorescent lamp Wxga Assembly of Source PCB 68 Replacing LG.Philips fluorescent lamp Wxga Assembly of outside Tape and Cover shield Replacing the 15.4-inch Wxga Samsung Fluorescent Lamp 70 Replacing Samsung fluorescent lamp Wxga71 Replacing Samsung fluorescent lamp Wxga 74 Replacing Samsung fluorescent lamp Wxga 100 Satellite M30-35 Maintenance Manual Appendices Appendices Appendix Contents Appendix F Wiring Diagrams Figure B-1 System board FMSSY* 32M layout front PC card I/F connector 68-pin Table D-1 App-viii Precautions for handling the LCD module Appendix a Handling the LCD Module AppendicesAppendices Appendix a Handling the LCD Module Appendix a Handling the LCD Module Appendices Appendices Appendix a Handling the LCD Module Appendix a Handling the LCD Module Appendices Appendices Appendix a Handling the LCD Module System Board FMSSY* 32M Front View Appendix B Board Layout AppendicesAppendices Appendix B Board Layout Table B-1 System board FMSSY* 32M ICs and connectors frontMark Number Name System Board FMSSY* 32M Back View Figure B-2 System board FMSSY* 32M layout backTable B-2 System board FMSSY* 32M ICs and connectors back System Board FMSMP* 64M Front View Figure B-3 System board FMSMP* 64M layout frontTable B-3 System board FMSMP* 64M ICs and connectors front System Board FMSMP* 64M Back View Figure B-4 System board FMSMP* 64M layout backTable B-4 System board FMSMP* 64M ICs and connectors back Table C-1 Memory connector 200-pin1/4 Appendix C Pin Assignment AppendicesTable C-1 Memory connector 200-pin2/4 Appendices Appendix C Pin AssignmentTable C-1 Memory connector 200-pin3/4 Table C-1 Memory connector 200-pin4/4 PJ1800 HDD I/F connector 44-pinTable C-2 HDD I/F connector 44-pin Table C-3 CD-ROM I/F connector 50-pin PJ1820 CD-ROM I/F connector 50-pinPin No Signal name PJ2100 PC card I/F connector 68-pin Table C-4 PC card I/F connector 68-pin 1/2Table C- PC card I/F connector 68-pin 2/2 IS2101 SD card I/F connector 12-pinTable C-5 SD card I/F connector 12-pin PJ2200 Mini PCI I/F connector 124-pin Table C-6 Mini PCI I/F connector 124-pin 1/2Table C-6 Mini PCI I/F connector 124-pin 2/2 PJ3000 MDC I/F connector 30-pin Table C-7 MDC I/F connector 30-pinPJ3200 Keyboard I/F connector 34-pin PJ3201 PAD I/F connector 8-pinTable C-8 Keyboard I/F connector 34-pin Table C-9 PAD I/F connector 8-pin10 PJ3400 Parallel I/F Connector 25-pin 11 PJ4100 Network I/F connector 14-pinTable C-10 Parallel I/F connector 25-pin Table C-11-1 PJ4100 Network I/F connector 14-pin12 PJ4200 1394 I/F connector 4-pin 13 PJ5600 LCD connector 41-pinTable C-12 1394 I/F connector 4-pin Table C-13 LCD connector 41-pin15 PJ6001 Internal Microphone connector 2-pin 14 PJ5621 CRT I/F connector 20-pin16 PJ6004 Speaker Connector left 2-pin 17 PJ6003 Speaker Connector right 3-pin 18 PJ7000 CD key I/F connector 18-pinTable C-17 Speaker connector right pin assignment 3-pin Table C-18 CD key I/F connector 18-pin19 PJ7001 Power switch I/F connector 15-pin 20 PJ7002 Sound connector PCB I/F connector 20-pinTable C-19 Power switch I/F connector 15-pin Table C-20 Sound connector PCB I/F connector 20-pin21 PJ7004 Panel switch I/F connector 2-pin 22 PJ8810 1st Battery connector 7-pin23 PJ8490 RTC Battery Connector 3-pin 24 PJ8770 FAN connector 3-pin25 PJ2000 Debugging port 4-pin Table C-25 Debugging port 4-pin28 PJ7005 USB connector PCB I/F connector 2 2-pin Table C-26 USB connector PCB I/F connector 4-pinTable C-27 USB connector PCB I/F connector 1 4-pin Table C-28 USB connector PCB I/F connector 2 2-pinAppendices Appendix C Pin Assignment Table D-1 Scan codes set 1 and set 2 1/4 Appendix D Keyboard Scan/Character Codes AppendicesCap Keytop Code set Make Break Appendices Appendix D Keyboard Scan/Character Codes Table D-1 Scan codes set 1 and set 2 2/4Table D-1 Scan codes set 1 and set 2 3/4 Table D-1 Scan codes set 1 and set 2 4/4 Table D-2 Scan codes with left Shift key Table D-4 Scan codes with Fn key Table D-3 Scan codes in Numlock modeCap Code set Keytop Make Break Table D-5 Scan codes in overlay mode Table D-6 No.124 key scan codeCap Keytop Code set Make Make BreakTable D-7 No.126 key scan code Key Shift Code set Top MakeUnited States US Keyboard United Kingdom UK KeyboardAppendix E Key LayoutAppendices Appendices Appendix E Key Layout LAN Loopback Connector Parallel Port Wraparound ConnectorAppendix F Wiring Diagrams Appendices Appendices Appendix F Wiring Diagrams Rewriting the Bios Appendix G Bios Rewrite Procedures AppendicesTools Appendices Appendix G Bios Rewrite Procedures Table I-1 Mtbf Appendix I ReliabilityAppendicesTime hours Appendices Appendix I Reliability Appendix J Setup Appendix J Setup AppendicesAppendices Appendix J Setup Figure J-1 Main menuNtsc US ECP