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Toshiba M30-35 manual Replacement Procedures

Models: M30-35

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4 Replacement Procedures

4-ii	Satellite M30-35 Maintenance Manual (960-455)

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Toshiba M30-35 manual Replacement Procedures

Contents

Toshiba Corporation Copyright Preface Safety PrecautionsSatellite M30-35 Maintenance Manual Acronyms ConventionsTable of Contents Tests and Diagnostics HDD Replacement ProceduresAppendices Satellite M30-35 Maintenance Manual Hardware Overview Hardware Overview Chapter Contents Tables FiguresFeatures Hardware Overview FeaturesHardware Overview Features Features Hardware Overview Hardware Overview Features Features Hardware Overview Front of the computer System Unit Block Diagram Hardware Overview System Unit Block DiagramHardware Overview System Unit Block Diagram System Unit Block Diagram Hardware Overview Hardware Overview System Unit Block Diagram KBC Hardware Overview System Unit Block Diagram System Unit Block Diagram Hardware Overview 3.5-inch Floppy Disk Drive USB External Items 720KB mode 44MB mode2.5-inch Hard Disk Drive Parameter Specifications2.5-inch Hard Disk Drive Hardware Overview HDD2182B HDD2183 HDD2184BHardware Overview 2.5-inch Hard Disk Drive 2.5-inch HDD specifications2/2GBC000Z810 GBC000014810 HDD2188B HDD2182B HDD2183 HDD2184GBC000Z810 GBC00014810 HDD2188B CD-RW/DVD-ROM Drive Matushita G8CC0001C210 DVD-ROM mode CD-ROM modeHardware Overview CD-RW/DVD-ROM Drive WriteDVD-R/RW Hardware Overview DVD-R/RWHardware Overview DVD-R/RW DVD-R/RW drive specificationsToshiba SD-R6112DVD-Multi CD-R/RW DVD-RAM/R/RW Drive Hardware Overview DVD-Multi CD-R/RW DVD-RAM/R/RW DriveMatsushita G8CC00013210 G8CC00019210Hardware Overview DVD-Multi CD-R/RW DVD-RAM/R/RW Drive DVD-Multi drive specifications 2/2Keyboard Hardware Overview KeyboardInch Wxga G33C0001D110 TFT Color DisplayLCD Module LCD module specifications 3/5 LCD module specifications 2/5LCD module specifications 4/5 LCD module specifications 5/5FL Inverter Board FL inverter board specificationsPower Supply Hardware Overview Power SupplyName Voltage Use Hardware Overview Power SupplyPower supply output rating 1/2 Power supply board output rating 2/2 Main Battery Battery specificationsBattery name Material Output voltage Capacity BatteriesBatteries Hardware Overview Battery Charging Control10 Time required for quick charges Status Charging timeStatus Time RTC battery11 RTC battery charging/data preservation time Chapter Troubleshooting Procedures Troubleshooting Procedures Satellite M30-35 Maintenance Manual Iii Troubleshooting Procedures Battery Icon DC in icon Troubleshooting Procedures Troubleshooting Troubleshooting Procedures TroubleshootingTroubleshooting Procedures Troubleshooting Flowchart Troubleshooting FlowchartTroubleshooting flowchart 1/2 Troubleshooting Flowchart Troubleshooting ProceduresTroubleshooting flowchart 2/2 Troubleshooting Flowchart Troubleshooting Procedures Troubleshooting Procedures Power Supply Troubleshooting Power Supply TroubleshootingProcedure 1 Icon Check Battery IconDC in icon Power Supply Troubleshooting Troubleshooting ProceduresDC in icon Power supply status Procedure 2 Error Code Check Error code Where Error occurs Error codeError code Meaning Main Battery1R8-C1V output E3V output 1R25-P1V output Procedure 3 Connection Check Result code Contents Check items Procedure 4 Charge CheckProcedure 5 Replacement Check System Board Troubleshooting Troubleshooting Procedures System Board TroubleshootingProcedure 1 Message Check Troubleshooting Procedures System Board TroubleshootingSystem Board Troubleshooting Troubleshooting Procedures A set of tool for debug port test Procedure 2 Debugging Port Check on Boot ModeDebugging port boot mode status 1/7 Debugging port boot mode status 2/7 Debugging port boot mode status 3/7 Debugging port boot mode status 4/7 Debugging port boot mode status 5/7 01AEh Clear Cmos flags for post Debugging port boot mode status 6/7 Debugging port boot mode status 7/7 Procedure 3 Diagnostic Test Program Execution Check Procedure 4 Replacement Check Procedure 1 FDD Head Cleaning Check FDD TroubleshootingFDD Troubleshooting Troubleshooting Procedures Procedure 2 Diagnostic Test Program Execution Check Troubleshooting Procedures FDD TroubleshootingFDD error code and status Code StatusProcedure 3 Connector Check and Replacement Check Troubleshooting Procedures HDD Troubleshooting HDD TroubleshootingProcedure 2 Partition Check HDD Troubleshooting Troubleshooting ProceduresProcedure 3 Format Check Hard disk drive error code and status Procedure 4 Diagnostic Test Program Execution CheckProcedure 5 Connector Check and Replacement Check Procedure 1 Diagnostic Test Program Execution Check Keyboard TroubleshootingKeyboard Troubleshooting Troubleshooting Procedures Procedure 2 Connector and Replacement Check Troubleshooting Procedures Keyboard TroubleshootingProcedure 1 External Monitor Check Display TroubleshootingDisplay Troubleshooting Troubleshooting Procedures Procedure 3 Connector and Cable Check Troubleshooting Procedures Display TroubleshootingProcedure 4 Replacement Check Troubleshooting Procedures Optical Drive Troubleshooting Optical Drive TroubleshootingProcedure 2 Connector Check and Replacement Check Optical Drive Troubleshooting Troubleshooting ProceduresTroubleshooting Procedures Modem Troubleshooting Modem TroubleshootingModem Troubleshooting Troubleshooting Procedures Troubleshooting Procedures LAN Troubleshooting LAN TroubleshootingProcedure 1 Transmitting-Receiving Check Wireless LAN TroubleshootingWireless LAN Troubleshooting Troubleshooting Procedures Procedure 2 Antennas Connection Check Troubleshooting Procedures Wireless LAN TroubleshootingAntenna Test cable Procedure 3 Antenna CheckProcedure 4 Replacement Check Sound Troubleshooting Troubleshooting Procedures Sound TroubleshootingProcedure 2 Connector Check Troubleshooting Procedures Sound TroubleshootingProcedure 3 Replacement Check Troubleshooting Procedures SD Card Slot Troubleshooting SD Card Slot TroubleshootingProcedure 1 Check on Windows Procedure 2 Connector/Replacement CheckSD Card Slot Troubleshooting Troubleshooting Procedures Chapter Tests and Diagnostics Tests and Diagnostics Iii Tables Diagnostic Test Tests and Diagnostics Diagnostic TestTests and Diagnostics Diagnostic Test Executing the Diagnostic Test Tests and Diagnostics Executing the Diagnostic TestTests and Diagnostics Executing the Diagnostic Test SUB-TEST Error Count Following message will appear Subtest Names Subtest Names Tests and DiagnosticsSubtest names 1/2 Test Name Subtest No Subtest NameSubtest names 2/2 Tests and Diagnostics Subtest NamesSystem Test System Test Tests and DiagnosticsAaaaa Tests and Diagnostics System TestEXT. Temp = Memory Test Tests and Diagnostics Memory TestKeyboard Test Keyboard Test Tests and DiagnosticsTests and Diagnostics Keyboard Test Subtest Touch Pad Test port number select 1Port0, 2Port1, 0Port0&1 ? Display Test Tests and Diagnostics Display TestDisplay Test Tests and Diagnostics Tests and Diagnostics Display Test Floppy Disk Test Floppy Disk Test Tests and DiagnosticsTests and Diagnostics Floppy Disk Test Printer Test Printer Test Tests and DiagnosticsTests and Diagnostics Printer Test Async Test Async Test Tests and DiagnosticsHard Disk Test Tests and Diagnostics Hard Disk TestHard Disk Test Tests and Diagnostics Worst pattern data Cylinder Real Timer Test Tests and Diagnostics Real Timer TestTests and Diagnostics Real Timer Test NDP Test NDP Test Tests and DiagnosticsExpansion Test Tests and Diagnostics Expansion TestSub# Address Good Bad Contents CD-ROM/DVD-ROM Test CD-ROM/DVD-ROM Test Tests and DiagnosticsLAN test Tests and Diagnostics LAN testError Code and Error Status Names Tests and Diagnostics Error Code and Error Status NamesError codes and error status names 1/3 Device name Error code Error status nameError codes and error status names 2/3 Tests and Diagnostics Error Code and Error Status NamesCD/DVD-ROM Error codes and error status names 3/3Hard Disk Test Detail Status Tests and Diagnostics Hard Disk Test Detail StatusHard disk controller status register contents Error register contents Hard Disk Test Detail Status Tests and DiagnosticsTests and Diagnostics Head Cleaning Head CleaningFunction Description OperationsLog Utilities Log Utilities Tests and Diagnostics00 00 0000 FDD-WRITE Protected Tests and Diagnostics Log UtilitiesRunning Test Running Test Tests and DiagnosticsFloppy Disk Drive Utilities Tests and Diagnostics Floppy Disk Drive UtilitiesFloppy Disk Drive Utilities Tests and Diagnostics Floppy Disk Format & Copy DIAGNOSTICS-HARD Disk & Floppy Disk Dump Following message will appear. To finish the dump, select System Configuration Tests and Diagnostics System ConfigurationSystem Configuration Display Ver X.XX Machine Name ??? Tests and Diagnostics System ConfigurationWireless LAN Test Program Calexico Tests and Diagnostics Wireless LAN Test Program CalexicoSetting the responder machine Setting the target machineWireless LAN Test Program Atheros 11b/g or 11a/b/g Setting the tester machine Then the test returns to the main menu automatically Sound/LAN/Modem Test Program Sound/LAN/Modem Test Program Tests and DiagnosticsTests and Diagnostics Sound/LAN/Modem Test Program LAN transmit & receive test Completed Repeat count 00000 After a few seconds, the following message will appear IEEE1394 test program IEEE1394 test program Tests and DiagnosticsTests and Diagnostics IEEE1394 test program Chapter Replacement Procedures Replacement Procedures General Figures 24 Removing the Touch pad holder 56 Replacing TMD fluorescent lamp Wxga General General Replacement ProceduresSafety Precautions Replacement Procedures GeneralBefore You Begin Assembly Procedures Disassembly ProceduresTools and Equipment Screw Tightening Torque Marking of Screws on the Computer Body Color of Screw ShaftRemoving the Battery Pack Battery PackReplacement Procedures Battery Pack Installing the Battery Pack Battery Pack Replacement ProceduresRemoving the PC Card Replacement Procedures PC CardPC Card Installing the PC Card PC Card Replacement ProceduresInstalling the SD Card Replacement Procedures SD CardSD Card Removing the SD CardRemoving the HDD HDD Replacement ProceduresHDD Removing the HDD bracket and HDD Replacement Procedures HDDInstall the HDD to the aluminum laminate Installing the HDDRemoving the Optical Drive Replacement Procedures Optical DriveOptical Drive Disassembling the optical drivel Optical Drive Replacement ProceduresInstalling the Optical drive Memory module Removing the memory module Memory module/ Modem Daughter Card Replacement ProceduresMemory module/ Modem Daughter Card Installing the memory module Replacement Procedures Memory module/ Modem Daughter CardRemoving the modem daughter card Modem Daughter Card Removing the Modem Daughter CardInstalling the Modem Daughter Card Wireless LAN board Replacement Procedures Wireless LAN boardNever press hard or bend the wireless LAN board Removing the wireless LAN boardInstalling the wireless LAN board Replacement Procedures Wireless LAN boardRemoving the Keyboard Replacement Procedures Keyboard12 Removing the keyboard support plate Keyboard Replacement ProceduresInstalling the Keyboard Removing the Switch cover ASSY/Switch membrane Switch cover ASSY/Switch membraneSwitch cover ASSY/Switch membrane Replacement Procedures 14 Removing the switch membrane Replacement Procedures Switch cover ASSY/Switch membraneInstalling the Switch cover ASSY/Switch membrane Removing the Display Assembly Display AssemblyReplacement Procedures Display Assembly 16 Removing the display assembly Display Assembly Replacement Procedures17 Removing the display assembly Installing the Display Assembly Installing the Touch Pad Button Replacement Procedures4.12 Touch Pad ButtonTouch Pad Button Removing the Touch Pad ButtonRemoving the Microphone Microphone Replacement ProceduresMicrophone Installing the Microphone Replacement Procedures MicrophoneRemoving the Touch Pad Touch Pad Replacement ProceduresTouch Pad Installing the Touch Pad Replacement Procedures Touch PadRTC Battery Replacement Procedures RTC BatteryInstalling the RTC Battery Replacement Procedures RTC BatteryRemoving the RTC Battery Sound Board/Touch Pad holder Sound Board/Touch Pad holder Replacement ProceduresInstalling the Sound Board Replacement Procedures Sound Board/Touch Pad holder24 Removing the touch pad holder Installing the Touch Pad holderReplacement Procedures CD-Key assembly CD-Key assemblyRemoving the CD-Key assembly Installing the CD-Key assemblyRemoving the System Board System Board Replacement ProceduresSystem Board 27 Removing the system board Replacement Procedures System BoardInstalling the System Board System Board4 Replacement ProceduresRemoving the CPU Replacement Procedures 19 CPU19 CPU 28 Removing the CPU holder and fin 19 CPU Replacement Procedures30 Applying new grease Installing the CPURemoving the Speaker Speaker Replacement ProceduresSpeaker Installing the Speaker Replacement Procedures SpeakerInstalling the Fan 21 Fan4 Replacement Procedures21 Fan Removing the FanReplacement Procedures4.22 USB Board/DC-IN jack/Network jack Installing the USB Board/DC-IN jack/Network jack USB Board/DC-IN jack/Network jack Replacement ProceduresRemoving the RGB board/Power board RGB board/Power boardReplacement Procedures RGB board/Power board 37 Removing the power board RGB board/Power board Replacement ProceduresInstalling the RGB board/Power board Removing the Display Mask Display Mask Replacement ProceduresDisplay Mask Installing the Display Mask Replacement Procedures Display MaskRemoving the FL Inverter FL Inverter Replacement ProceduresFL Inverter Installing the FL Inverter Replacement Procedures FL InverterRemoving the LCD Module LCD Module Replacement ProceduresLCD Module 40 Removing the LCD module Replacement Procedures LCD Module41 Removing the LCD module Installing the LCD Module Replacement Procedures4.26 LCD ModuleInstalling the Sensor/Switch Board Sensor/Switch BoardRemoving the Sensor/Switch Board 43 Removing the LCD cable holder 45 Removing the wireless LAN antenna 46 Removing the hinge cap 48 Removing the circle plate Installing the LCD cable/Wireless LAN Antenna 50 Sticking the copper sheets and gasket Type Supplier Section Replacement Procedure Fluorescent LampFluorescent Lamp Replacing the 15.4-inch Wxga TMD Fluorescent Lamp Fluorescent Lamp Replacement Procedure51 Replacing TMD fluorescent lamp Wxga 52 Replacing TMD fluorescent lamp Wxga 53 Replacing TMD fluorescent lamp Wxga 54 Replacing TMD fluorescent lamp Wxga 55 Replacing TMD fluorescent lamp Wxga Assembling the 15.4-inch Wxga TMD Fluorescent Lamp 57 Replacing TMD fluorescent lamp Wxga Be careful not to damage the TAB58 Replacing TMD fluorescent lamp Wxga 59 Replacing TMD fluorescent lamp Wxga 60 Replacing TMD fluorescent lamp Wxga 61 Replacing TMD fluorescent lamp Wxga 62 Replacing LG.Philips fluorescent lamp Wxga Replacing the 15.4-inch Wxga LG.Philips Fluorescent Lamp63 Replacing LG.Philips fluorescent lamp Wxga Replacement Procedure4.29 Fluorescent LampDisassembly of Source PCB and Gate PCB 65 Replacing LG. LG.Philips fluorescent lamp Wxga 66 Replacing LG.Philips fluorescent lamp Wxga Assembly of Source PCB 68 Replacing LG.Philips fluorescent lamp Wxga Assembly of outside Tape and Cover shield 70 Replacing Samsung fluorescent lamp Wxga Replacing the 15.4-inch Wxga Samsung Fluorescent Lamp71 Replacing Samsung fluorescent lamp Wxga 74 Replacing Samsung fluorescent lamp Wxga 100 Satellite M30-35 Maintenance Manual Appendices Appendices Appendix Contents Appendix F Wiring Diagrams Figure B-1 System board FMSSY* 32M layout front PC card I/F connector 68-pin Table D-1 App-viii Appendix a Handling the LCD Module Appendices Precautions for handling the LCD moduleAppendices Appendix a Handling the LCD Module Appendix a Handling the LCD Module Appendices Appendices Appendix a Handling the LCD Module Appendix a Handling the LCD Module Appendices Appendices Appendix a Handling the LCD Module Appendix B Board Layout Appendices System Board FMSSY* 32M Front ViewMark Number Name Table B-1 System board FMSSY* 32M ICs and connectors frontAppendices Appendix B Board Layout Figure B-2 System board FMSSY* 32M layout back System Board FMSSY* 32M Back ViewTable B-2 System board FMSSY* 32M ICs and connectors back Figure B-3 System board FMSMP* 64M layout front System Board FMSMP* 64M Front ViewTable B-3 System board FMSMP* 64M ICs and connectors front Figure B-4 System board FMSMP* 64M layout back System Board FMSMP* 64M Back ViewTable B-4 System board FMSMP* 64M ICs and connectors back Appendix C Pin Assignment Appendices Table C-1 Memory connector 200-pin1/4Appendices Appendix C Pin Assignment Table C-1 Memory connector 200-pin2/4Table C-1 Memory connector 200-pin3/4 Table C-2 HDD I/F connector 44-pin PJ1800 HDD I/F connector 44-pinTable C-1 Memory connector 200-pin4/4 Pin No Signal name PJ1820 CD-ROM I/F connector 50-pinTable C-3 CD-ROM I/F connector 50-pin Table C-4 PC card I/F connector 68-pin 1/2 PJ2100 PC card I/F connector 68-pinTable C-5 SD card I/F connector 12-pin IS2101 SD card I/F connector 12-pinTable C- PC card I/F connector 68-pin 2/2 Table C-6 Mini PCI I/F connector 124-pin 1/2 PJ2200 Mini PCI I/F connector 124-pinTable C-6 Mini PCI I/F connector 124-pin 2/2 Table C-7 MDC I/F connector 30-pin PJ3000 MDC I/F connector 30-pinPJ3201 PAD I/F connector 8-pin PJ3200 Keyboard I/F connector 34-pinTable C-8 Keyboard I/F connector 34-pin Table C-9 PAD I/F connector 8-pin11 PJ4100 Network I/F connector 14-pin 10 PJ3400 Parallel I/F Connector 25-pinTable C-10 Parallel I/F connector 25-pin Table C-11-1 PJ4100 Network I/F connector 14-pin13 PJ5600 LCD connector 41-pin 12 PJ4200 1394 I/F connector 4-pinTable C-12 1394 I/F connector 4-pin Table C-13 LCD connector 41-pin16 PJ6004 Speaker Connector left 2-pin 14 PJ5621 CRT I/F connector 20-pin15 PJ6001 Internal Microphone connector 2-pin 18 PJ7000 CD key I/F connector 18-pin 17 PJ6003 Speaker Connector right 3-pinTable C-17 Speaker connector right pin assignment 3-pin Table C-18 CD key I/F connector 18-pin20 PJ7002 Sound connector PCB I/F connector 20-pin 19 PJ7001 Power switch I/F connector 15-pinTable C-19 Power switch I/F connector 15-pin Table C-20 Sound connector PCB I/F connector 20-pin22 PJ8810 1st Battery connector 7-pin 21 PJ7004 Panel switch I/F connector 2-pin23 PJ8490 RTC Battery Connector 3-pin 24 PJ8770 FAN connector 3-pinTable C-25 Debugging port 4-pin 25 PJ2000 Debugging port 4-pinTable C-26 USB connector PCB I/F connector 4-pin 28 PJ7005 USB connector PCB I/F connector 2 2-pinTable C-27 USB connector PCB I/F connector 1 4-pin Table C-28 USB connector PCB I/F connector 2 2-pinAppendices Appendix C Pin Assignment Cap Keytop Code set Make Break Appendix D Keyboard Scan/Character Codes AppendicesTable D-1 Scan codes set 1 and set 2 1/4 Table D-1 Scan codes set 1 and set 2 2/4 Appendices Appendix D Keyboard Scan/Character CodesTable D-1 Scan codes set 1 and set 2 3/4 Table D-1 Scan codes set 1 and set 2 4/4 Table D-2 Scan codes with left Shift key Cap Code set Keytop Make Break Table D-3 Scan codes in Numlock modeTable D-4 Scan codes with Fn key Table D-6 No.124 key scan code Table D-5 Scan codes in overlay modeCap Keytop Code set Make Make BreakKey Shift Code set Top Make Table D-7 No.126 key scan codeAppendix E Key LayoutAppendices United Kingdom UK KeyboardUnited States US Keyboard Appendices Appendix E Key Layout Appendix F Wiring Diagrams Appendices Parallel Port Wraparound ConnectorLAN Loopback Connector Appendices Appendix F Wiring Diagrams Tools Appendix G Bios Rewrite Procedures AppendicesRewriting the Bios Appendices Appendix G Bios Rewrite Procedures Time hours Appendix I ReliabilityAppendicesTable I-1 Mtbf Appendices Appendix I Reliability Appendix J Setup Appendices Appendix J SetupFigure J-1 Main menu Appendices Appendix J SetupNtsc US ECP