Univex IT Series instruction manual Model 5100-02-ITCombustible Gas Sensor Module, Page

Models: 5100-02-IT IT Series

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To replace the transmitter assembly:

Model 5100-02-IT Combustible Gas Sensor Module

6.3TRANSMITTER REPLACEMENT

The transmitter assembly should be replaced when it is determined that it is unreliable, noisy or cannot be calibrated. This may occur due to age, corrosion or failed components.

To replace the transmitter assembly:

a.Remove the cover of the main enclosure

b.Unscrew the two thumb screws in the top of the cover plate, lift the assembly and rotate 90o to relieve the wiring service loop

c.Unplug the sensor connector from the transmitter

d.Plug connector into new transmitter (be sure to match numbers between connector and socket).

e.Restore power and allow a minimum of 3 hours for stabilization before re-calibration

6.4SENSOR REPLACEMENT

The gas sensor which is located inside the sensor assembly housing can be replaced without replacement of the housing. The gas sensor needs replacement when:

The “CAL-FAIL” message appears after calibration

The sensor output signal is noisy, causing erroneous gas level readings To replace the sensor:

a.Confirm that system power has been removed

b.Remove the gas sensor module enclosure cover,

c.Unscrew the two thumb screws in the top of the faceplate, lift the transmitter assembly and rotate 90o to relieve the wiring service loop.

d.Unplug the sensor connector from the transmitter

e.Unscrew the old sensor assembly from the enclosure conduit hub. Remove the sensor assembly with its harness

f.Unscrew sensor housing cover from the sensor (be sure to loosen the set screw first)

g.Carefully pull the old sensor straight up from the socket

h.Press the new sensor into the socket.

i.Reverse the preceding steps to install the sensor assembly.

j.Allow the new sensor to stabilize for a minimum of 3 hours and then calibrate using the procedure in Section 5.

6.5INSTALLATION INSPECTION

Prior to system start-up or trouble shooting, the entire system should be visually inspected. The following are guidelines for that inspection:

6.5.1CONTROLLER INSTALLATION

Controller installed in conformance to instruction manual recommendations.

AC power is correctly grounded.

Hot AC and relay connections have safety covers installed.

6.5.2CABLING INSTALLATION

All splices are soldered or via terminal block.

Cabling is away from sources of electrical noise where possible.

Connector P2, terminals P2 1, 2, 3 on sensor module are connected to Sentry controller as Power, Signal, Ground, respectively.

6.5.3SENSOR MODULE INSTALLATION

Module installation in conformance with this manual.

Modules accessible for calibration.

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Univex IT Series Model 5100-02-ITCombustible Gas Sensor Module, To replace the transmitter assembly, Page