Wayne-Dalton 6100 installation instructions End Brackets, Cable Drums Continued

Models: 6100

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Cable Drums Continued...

 

 

 

Cable Drums Continued...

 

 

 

 

 

 

 

 

Tools Needed:

 

Pre-wrap the Torquemaster® Plus cable drum

 

 

 

with the counter balance cable 1-1/2 wraps.

 

 

 

 

 

 

To install the cable drum, slide the correct cable

 

 

 

drum over the winding shaft until the cable drum

 

 

 

seats against the TorqueMaster® Plus spring tube

 

 

 

assembly.

 

 

 

The winding shaft must extend past the cable

 

 

 

drum far enough to expose the splines and the

 

 

 

groove. Align the winding shaft groove with the

 

 

 

round notch in the flagangle.

 

 

 

For double spring applications, repeat for

 

 

 

opposite side.

 

 

 

For single spring applications, pre-wrap the left

 

 

 

hand Torquemaster® Plus cable drum with

 

 

 

counterbalance cable 1-1/2 wraps and insert the

 

 

 

loose winding shaft into the cable drum prior to

 

 

 

sliding the cable drum over the TorqueMaster®

 

 

 

spring tube assembly.

 

 

 

NOTE: On single spring applications, take care in

 

 

 

handling the loose winding shaft (left side) so

 

 

 

that it does not slide back into the TorqueMaster®

 

 

 

Plus spring tube assembly.

 

 

 

 

22

End Brackets

 

Tools Needed:

IMPORTANT: Warning Tags must be

 

Power Drill

securely attached to both End

5/16” Wrench

Brackets.

 

7/16” Socket

End brackets are right and left hand.

You can identify the right hand end

Driver

bracket by the disconnect cable guide

 

Step Ladder

hole in the top of the bracket.

 

 

Beginning with either side, slide the

 

end bracket onto the winding shaft so

 

that the grooves in the ratchet wheel fit

 

onto the winding shaft splines.

 

Secure end bracket to the jamb using

(1)5/16” x 1-5/8” hex head lag screw and (1) 5/16”-18 x 3/4” carriage bolt and hex nut.

Repeat for other end bracket.

22

 

Groove

 

 

Splines

 

 

 

Winding Shaft

Round Notch

Cable Drum

 

 

 

Flagangle

 

Counterbalance Cable

 

 

Groove

 

 

Splines

Cable

 

 

Drum

 

Winding Shaft

 

 

Loose Winding

 

 

Shaft

 

Splines

 

 

 

Groove

 

 

Disconnect

Cable Guide

Hole

Winding

 

 

 

 

 

 

Warning

Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Wayne-Dalton 6100 installation instructions End Brackets, Cable Drums Continued