Wayne-Dalton 6100 Rear Support Continued, make sure lag screws engaged solid structural

Models: 6100

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Rear Support Continued...

 

Rear Support Continued...

Horizontal track

Door edges

 

 

 

3/4” To 7/8”

3/4” To

 

 

 

 

Important: DO NOT SUPPORT The Weight Of The

 

 

7/8”

Tools Needed:

 

 

 

DOOR ON ANY PART Of The horizontal Track

 

 

 

 

 

 

 

 

hanger That CANTILEVERS 4” OR MORE BEYOND A

 

 

 

 

SOUND framing MEMBER.

 

 

 

 

Note: If rear supports are to be installed over

 

 

 

 

drywall, use 5/16” x 2” hex head lag screws, and

 

 

 

 

make sure lag screws engaged solid structural

 

 

 

 

lumber.

 

 

 

 

Note: 26” Angle must be attached to sound framing

 

 

 

 

members and nails should not be used.

 

 

 

 

Adjust weather seal (if necessary) to both door jambs

 

 

 

 

and header. (Temporarily attached in PREPARING The

 

 

 

 

OPENING on page 6). Avoid pushing weather seal

 

 

 

 

stop too tightly against face of door.

 

 

 

 

Now, lift door and check its balance. Adjust, if door

 

 

 

 

lifts by itself (hard to pull down) or if door is difficult

 

 

 

 

to lift (easy to pull down).

 

 

 

 

Note: Windows will cause the top section to be

 

 

 

 

significantly heavier than the remaining sections.

 

 

 

 

Wayne-Dalton attempts to balance the door at the top

 

 

 

 

and bottom. To prevent any sudden door acceleration

 

 

 

 

between the top and bottom, we recommend motor

Perforated angle

 

 

 

operating all doors with windows. Doors with

 

 

 

 

 

 

 

windows in the top section should not be manually

 

 

 

 

operated.

 

 

 

 

WARNING

 

 

Weather

 

 

 

seal

 

 

 

 

 

Prior to winding or making adjustments to

 

Jamb

 

 

the springs, ensure you’re winding in the

 

 

 

 

 

 

 

proper direction as stated in the Installation

 

 

 

 

Instructions. Otherwise, the spring fittings

 

 

 

 

may release from spring if not wound in the

 

 

 

 

proper direction and could result in severe

 

 

 

 

or fatal injury.

(3) 5/16” Bolts

 

 

 

To adjust spring tension, fully close door. Apply vice

& nuts

Permanently attached weather seal

 

grips to track above third roller. Insert a winding bar

 

 

 

 

 

 

 

into the winding cone. On single spring doors, cable

Sound framing

 

 

 

tension must be maintained by placing vice grips

 

 

 

members

 

 

 

on torsion tube before loosening set screws in the

 

 

 

winding cone. Push upward on the winding bar while

 

 

 

 

carefully loosening the set screws in the winding

 

 

Perforated angle

 

cone.

 

 

 

 

 

 

 

WARNING

 

 

 

 

Be prepared to support the full force of

 

Perforated angle - bolted using

 

the torsion spring once the set screws are

 

 

 

(2) 5/16” x 1-5/8” hex head lag

 

loose.

 

 

 

screws to ceiling member and

 

Carefully adjust spring tension 1/4 turn. Retighten

 

 

 

parallel to width of door

 

both set screws in the winding cone and repeat

Horizontal track

 

for the other side. Recheck door balance. Do

 

 

 

Not adjust more than 1/2 turn from the

 

Bolt must extend into the

 

recommended number of turns.

 

 

If the door still does not operate easily, lower the

 

track to serve as a roller stop

 

door into the closed position, unwind the spring(s)

 

 

 

 

fully (Refer to “P1” on page 5 “Removing an old

 

 

 

 

door and recheck the following the items:

 

 

 

 

1.) Check the door for level.

 

 

 

 

2.) Check the torsion tube for level.

 

 

 

 

3.) Check the track spacing.

Sound framing

 

 

 

4.) Check the counterbalance cables for equal

 

 

 

tension.

members

 

 

 

5.) Check the track for potential obstruction of the

Perforated

 

 

 

rollers.

 

 

 

Angle

 

 

 

6.) Clamp locking pliers onto track and rewind

 

 

 

 

Perforated angle -bolted using

 

springs.

 

 

 

(2) 5/16” x 1-5/8” hex head lag

 

Important: if door still does not operate

 

 

 

screws to ceiling member and

 

properly, then contact a trained door system

 

 

 

parallel to width of door

 

technician.

Horizontal track

 

 

 

 

 

 

 

 

 

 

Bolt must extend into the

 

 

 

track to serve as a roller stop

20

 

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Wayne-Dalton 6100 installation instructions Rear Support Continued, make sure lag screws engaged solid structural