Cable Adjustments | Wayne-Dalton 9800 Series instruction

28

Tools Needed:

Vice Clamp

Securing Door

for Spring Winding

WARNING

Failure to place vice clamps onto vertical Track can allow door to raise and cause severe or fatal injury.

Place vice clamps onto both vertical tracks just above the third roller. This is to prevent the garage door from raising while winding counterbalance springs.

IMPORTANT: DO NOT USE IMPACT GUN TO WIND SPRING(S).

place vice

clamps above

3rd Roller

vice clamps	Track
attached to	Track
inner rail
of track

INSTALLATION

29

Tools Needed:

Locking Pliers

Flat Tip

Screwdriver

Cable Adjustments

Rotate the cable drum until the set screw faces directly away from the header. TorqueMaster® Spring Tube cam peak should be pointing straight up.

Beginning with the right side, loosen the set screw enough to adjust cable, approximately 2 turns. Using locking pliers, pull on the end of the cable to remove all cable slack.

Check to ensure the cable is aligned and seated in the first groove of the cable drum. Snug the set screw, then tighten an additional 1-1/2 turns. Cut excess cable.

Counterbalance

Cable

Cable

Drum

Cam Peak

Straight Up

Set Screw

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 31 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 31

Wayne-Dalton 9800 Series Cable Adjustments, Tools Needed Vice Clamp, Tools Needed Locking Pliers Flat Tip Screwdriver

Contents

Important Notice Series 4 Section Table of Contents PRE-INSTALLATION Package Contents Door Section Identification Gloves Power DrillTools Required 3/16 Drill Bits Suddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be released Unwind Springs Removal TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring Removal Preparing the Opening Flagangle InstallationAttaching Quick Install Flag Angle to Vertical Track Tools Needed None Aside Be installed as shownHorizontal Angle Tap the horizontal angle towards Brackets Installing Q.I. Jamb Brackets Vertical Track Bottom Section Stacking Sections 20 x 5/8 carriage bolts Top BracketsWith the second set of holes from Endcap Operator Bracket Top Section Do not Raise Door Until Attaching Horizontal Track toInjury Hex nuts This step Adjusting Top Brackets Continue with Step Idrive opener on your garage door, you Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket Bushing Idrive Installation Cable Drum Installation Repeat for left hand side.` Drive Gear InstallationEnd Brackets Tools Needed Lubricating Oil Repeat for left hand side for double spring applications Counter InstallationSecuring Center Bracket Assembly Installations on page 35, Figure B Positioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Secure disconnect cable to Disconnect handle. ThreadDisconnect handle Bracket Important do not USE Impact GUN to Wind Springs Cable AdjustmentsTools Needed Vice Clamp Tools Needed Locking Pliers Flat Tip Screwdriver Winding Bolt Rotation Setting Spring TensionRecommended Spring Turns Parallel and within 3/4 Maximum of door edge Drum Wrap InstallationRear Support Keep horizontal track Weather seal or door stop to both door Adjust weather seal or door stop ifAttach horizontal tracks to the rear Tools Needed DoorMaster TM Bracket Side Lock Pull Rope Tools Needed Power Drill Drill BitNo Scew EYE Pull Rope Bottom Bracket Door is fully open trolley rail will Trolley OperatorOperator Must be Tested AT Time Result in Severe or Fatal Injury Important do not USE a Pressure Washer on Garage Door Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Acrylic Cleaning Instructions Fiberglass Refinishing And Or Finishing Steel Preparation For Painting Thank you for your purchase Lifetime Limited Warranty Model