PERIODIC MAINTENANCE AND MINOR REPAIR

EAU39943

Periodic maintenance chart for the emission control system

NOTE:

From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

 

 

 

 

 

 

 

 

INITIAL

ODOMETER READINGS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

ITEM

CHECKS AND MAINTENANCE JOBS

1000 km

3000 km

5000 km

 

 

 

 

(600 mi) or

(1800 mi) or

(3000 mi) or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 month or

6 months or

12 months or

 

 

 

 

 

 

 

 

30 hours

90 hours

150 hours

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

*

Fuel line

• Check fuel hoses for cracks or damage.

 

 

• Replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

Spark plug

• Check condition.

 

 

6

 

 

 

• Adjust gap and clean.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

*

Valve clearance

• Check and adjust valve clearance when engine is cold.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

*

Air filter element

• Clean with solvent.

 

 

• Replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

Crankcase breather sys-

• Check ventilation hose for cracks or damage and drain

 

 

 

 

*

any deposits.

 

tem

 

 

 

 

 

 

• Replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

*

Carburetor

• Check engine idling speed and starter operation.

 

• Adjust if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

Exhaust system

• Check for leakage.

 

 

 

• Tighten if necessary.

 

 

 

 

 

 

 

 

• Replace gasket(s) if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

Engine oil

• Change (warm engine before draining).

 

 

 

 

 

 

 

 

 

 

 

6-3

Page 34
Image 34
Yamaha TT-R110EX owner manual Periodic maintenance chart for the emission control system