PERIODIC MAINTENANCE AND MINOR REPAIR

 

 

 

 

 

 

 

 

INITIAL

ODOMETER READINGS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

ITEM

CHECKS AND MAINTENANCE JOBS

1000 km

3000 km

5000 km

 

 

 

 

(600 mi) or

(1800 mi) or

(3000 mi) or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 month or

6 months or

12 months or

 

 

 

 

 

 

 

 

30 hours

90 hours

150 hours

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

*

Chassis fasteners

• Check all chassis fitting and fasteners.

 

 

 

 

• Correct if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

Brake lever pivot shaft

• Apply lithium-soap-based grease lightly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

Brake pedal pivot shaft

• Apply lithium-soap-based grease lightly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

Sidestand pivot

• Check operation.

 

 

 

 

 

 

• Apply lithium-soap-based grease lightly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

*

Spark arrester

• Clean.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

*

Front fork

• Check operation and for oil leakage.

 

 

 

 

 

• Replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shock absorber assem-

• Check operation and for oil leakage.

 

 

 

 

6

 

 

16

*

 

 

 

 

 

bly

• Replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

*

Control cables

• Apply Yamaha chain and cable lube or engine oil 10W-30

 

 

 

 

thoroughly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

Throttle grip housing and

• Check operation and free play.

 

 

 

 

*

• Adjust the throttle cable free play if necessary.

 

 

 

 

cable

 

 

 

 

 

 

• Lubricate the throttle grip housing and cable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EAU40000

NOTE:

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

6-5

Page 36
Image 36
Yamaha TT-R110EX owner manual Brake lever pivot shaft