Adjusting the clutch free play | Yamaha TT-R110EX specs

PERIODIC MAINTENANCE AND MINOR REPAIR

EAU44661

Adjusting the clutch free play

The clutch free play must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart.

1.Loosen the locknut.

2.Slowly turn the clutch adjusting screw in direction (a) until resis- tance is felt, and then turn it 1/8 turn in direction (b).

6(b)(a)

2

1

1.Locknut

2.Clutch adjusting screw

NOTE:

Turning the clutch adjusting screw in di- rection (a) decreases clutch free play and turning it in direction (b) increases clutch free play.

3.Tighten the locknut to the specified torque.

Tightening torque:

Locknut:

8.0 Nm (0.8 m·kgf, 5.8 ft·lbf)

NOTE:

When tightening the locknut, hold the clutch adjusting screw with a screwdriv- er so that it does not turn together with the locknut.

EAU44880

Adjusting the brake lever free play

3

1 2

(b)

(a)

1.Brake lever free play adjusting bolt

2.Locknut

3.Brake lever free play

The brake lever free play should mea- sure 10.0–20.0 mm (0.39–0.79 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows.

1.Loosen the locknut at the brake le- ver.

2.To increase the brake lever free play, turn the adjusting bolt in di- rection (a). To decrease the brake lever free play, turn the adjusting bolt in direction (b).

6-17

Image 48

Yamaha TT-R110EX owner manual Adjusting the clutch free play, Adjusting the brake lever free play

Contents

TT-R110EX EAU10041 AN Important Safety Message Introduction Introduction Important Manual Information Involved EWA14460 Affix Dealer Label Here Table of Contents Motorcycle Care Safety Information Safe ridingProtective apparel Modifications Loading and accessories Gasoline and exhaust gas Gasoline is Highly FLAMMA- BLE Location of important labels Tire Infomation Description Left view Right view Controls and instruments Main switch Handlebar switchesInstrument and Control Functions Shift pedal Brake leverBrake pedal Fuel tank cap Avoid spilling fuel on the hot en- gine Fuel tank breather hose Fuel cockGasohol Starter choke lever RES To install the seat KickstarterSeat To remove the seat Sidestand Starting circuit cut-off system No YES PRE-OPERATION Checks Pre-operation check list Checks Brake pedal Operation and Important Riding Points Starting and warming up a cold engine Starting a warm engine ShiftingTo start out and accelerate Engine break-in To decelerate Parking Periodic Maintenance and Minor Repair Maintenance, replacement, or repairEmission control devices That is certified if applicable Owner’s tool kit Periodic maintenance chart for the emission control system Initial Odometer Readings Checks and Maintenance Jobs General maintenance and lubrication chart Wheels Brake lever pivot shaft Removing and installing pan- els Panel aPanel B Checking the spark plug To remove the spark plugTo check the spark plug To install the spark plug Engine oilTo check the engine oil level To change the engine oil Cleaning the air filter element To clean the air filter element Inders may become excessively worn Cleaning the spark arrester Adjusting the carburetor Adjusting the engine idling speed Checking the throttle cable free play Valve clearance Tires Tire air pressureTire inspection Tire information Accessories and replacement parts Spoke wheels Adjusting the clutch free play Adjusting the brake lever free play Adjusting the brake pedal free play Checking the shift pedal Checking the front and rear brake shoesFront Rear To adjust the drive chain slack Drive chain slackTo check the drive chain slack Cleaning and lubricating the drive chain Checking and lubricating the cables Checking and lubricating the throttle grip and cable Checking and lubricating Brake lever Brake pedal Sidestand Lubricating the swingarm piv- ots Checking the front forkTo check the condition To check the operation Checking the steering Checking the wheel bearings Battery To charge the batteryTo store the battery Replacing the fuse To service the front wheel To service the rear wheelSupporting the motorcycle Front wheel To install the front wheel Rear wheel To remove the rear wheel Troubleshooting To install the rear wheel Troubleshooting chart BatteryCompression Ignition Before cleaning CleaningMotorcycle Care and Storage Matte color caution After cleaning Make sure that there is no oil or wax on the tires Storage Short-term EWA10950 Specifications Dimensions Chassis Consumer Information Identification numbersVehicle identification number Model label Motorcycle noise regulation Tampering with Noise Control System Prohibited Product Excluded from Warranty Consumer Information Yamaha Extended Service Y.E.S Consumer Information Air filter element, cleaning IndexPage Page Printed on Recycled Paper