Poulan 96042004700, 418769 Tractor, Maintenance, BLADE REMOVAL See Fig, TO SHARPEN BLADE See Fig

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TRACTOR

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main- tenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OP- ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch en- gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSITION

 

(NORMAL OPERATING)

828

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BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

CAUTION: Useonlyareplacementblade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 11)

Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

Remove blade bolt by turning counterclockwise.

Install new blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

BLADE

STAR

02

545

 

MANDREL

ASSEMBLY

BLADE BOLT

CENTER

(SPECIAL)

HOLE

FIG. 11

TO SHARPEN BLADE (See Fig. 12)

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un- balanced blade will cause excessive vibration and eventual damage to mower and engine.

The blade can be sharpened with a file or on a grind- ing wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

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Contents MODEL IMPORTANT MANUALOPERATORS MANUAL LAWN TRACTORSAFETY RULES Safe Operation Practices for Ride-On MowersI. GENERAL OPERATION II. SLOPE OPERATIONIII. CHILDREN V. SERVICEIV. TOWING PRODUCT SPECIFICATIONS TABLE OF CONTENTSCUSTOMER RESPONSIBILITIES CONTENTS OF HARDWARE PACK Steering WheelSeat 1 SeatASSEMBLY TOOLS REQUIRED FOR ASSEMBLYTO REMOVE TRACTOR FROM CARTONCHECK BATTERY See Fig CHECKLIST CHECK TIRE PRESSURECHECK DECK LEVELNESS CHECK FOR PROPER POSITION OF ALL BELTSOPERATION KNOW YOUR TRACTOR HOW TO USE YOUR TRACTOR TO ADJUST MOWER CUTTING HEIGHT See FigTO SET PARKING BRAKE See Fig STOPPING See FigREVERSE OPERATION SYSTEM ROS TO OPERATE ON HILLSTO OPERATE MOWER See Fig ROS ON POSITIONBEFORE STARTING THE ENGINE TO TRANSPORTTOWING CARTS AND OTHER ATTACH- MENTS CHECK ENGINE OIL LEVELMOWING TIPS PURGE TRANSMISSIONMAINTENANCE LUBRICATION CHARTBLADE REMOVAL See Fig TRACTORTO SHARPEN BLADE See Fig ENGINE BATTERYV-BELTS TRANSAXLE COOLINGCLEANING CLEAN AIR SCREENAIR FILTER ENGINE OIL FILTERTO INSTALL MOWER See Fig SERVICE AND ADJUSTMENTSTO REMOVE MOWER See Fig G MF A E B CTighten adjust nut Loosen adjustTO LEVEL MOWER Turn nut rightMOWER DRIVE BELT INSTALLATION TO REPLACE MOWER DRIVE BELT SEE FIGTO REPLACE MOTION BELT DRIVE See Fig TO CHECK BRAKETRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig TO ADJUST STEERING WHEEL ALIGN- MENTTO START ENGINE WITH A WEAK BATTERY See Fig FRONT WHEEL TOE-IN/CAMBERREPLACING BATTERY See Figs. 30 and TO REMOVE HOOD AND GRILL ASSEMBLY See FigTO ADJUST THROTTLE CONTROL CABLE TO ADJUST CHOKE CONTROLSTORAGE OTHERFUEL SYSTEM ENGINE OILTROUBLESHOOTING POINTS PROBLEMCAUSE CORRECTIONEngine dies when LIMITED WARRANTY Mississauga, OntarioSUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAXSERVICE NOTES SERVICE NOTES Page Page REMARQUES DENTRETIEN REMARQUES DENTRETIEN 15 DEGRÉS MAX TONDEZ LES PENTES EN MONTANT OU EN DESCENDANT MAIS, JAMAIS EN TRAVERSCECI SUIVANTGARANTIE LIMITÉE GUIDE DE DÉPANNAGE Le moteur refuse ENTREPOSAGE MOTEURPOUR RÉGLER LE CÂBLE DE LA COMMANDE DES GAZ POUR RÉGLER LA COMMANDE DU STARTERRÉVISION ET RÉGLAGES REPLACER LA BATTERIE Voir les Fig. 30 etPOUR REMPLACER L’AMPOULE DES PHARES VERROUS ET RELAISREGLAGE DU LEVIER DE CONTRÔLE DU DE LA BOÍTE DE VITESSES Voir la Fig POUR ENLEVER LES ROUES POUR LES RÉPARATIONS Voir la FigPOUR DÉMARRER LE MOTEUR AVEC UNE BATTERIE FAIBLE Voir la Fig POUR RÉGLER L’ALIGNEMENT DE LA DIRECTIONINSTALLATION DE LA COURROIE D’ENTRAÎNEMENT DE LA TONDEUSE INSTALLATION DE LA COURROIEPOUR REMPL ACER L A COURROIE D’ENTRAÎNEMENT Voir la Fig POUR VÉRIFIER LES FREINSPOUR AJUSTER LE NIVEAU LA TONDEUSE gauche pour baisser laRÉVISION ET RÉGLAGES REVISION ET REGLAGES TRACTEURPOUR ENLEVER LA TONDEUSE Voir Fig Q R PENTRETIEN FILTRE D’ESSENCE INSTALLÉ EN LIGNE Voir la FigNETTOYER LE TAMIS D’AIR FILTRE À AIRCOURROIES TRAPÉZOÏDALES REFROIDISSEMENT DE LA TRANSMISSIONLUBRIFICATION FONCTIONNEMENT DU FREIN PNEUSENTRETIEN DES LAMES ENLEVER LA LAME Voir la FigAVANT CHAQUE UTILISATION L E S R E C O M M A N D A T I O N S GÉNÉRALESTABLEAU DE LUBRIFICATION PURGER LA TRANSMISSION UTILISATIONCONSEILS DE TONTE AVANT DE DÉMARRER LE MOTEUR POUR REMORQUER DES CHARRETTES ET AUTRES ACCESSOIRESPOUR TRANSPORTER LE TRACTEUR VÉRIFIER LE NIVEAU D’HUILE DU MOTEURPOUR RÉGLER LA HAUTEUR DE COUPE DE LA TONDEUSE Voir la Fig SYSTÈME DE FONCTIONNEMENT EN MAR- CHE ARRIÈRE ROSPOUR UTILISER LA TONDEUSE Voir la Fig POUR UTILISER DANS LES PENTESPOUR UTILISER LA COMMANDE DES GAZ Voir la Fig POUR ENGAGER LE FREIN DE STATION- NEMENT Voir la FigPOUR ARRÊTER Voir la Fig POUR AVANCER ET POUR RECULER Voir la FigCONNAISSEZ VOTRE TRACTEUR endommager votre propriété MONTAGE LISTE DE CONTRÔLEVÉRIFIER LA PRESSION DES PNEUS VÉRIFIER SI LA TONDEUSE EST DE NIVEAUVÉRIFIER LA BATTERIE Voir la Fig Soulevez le siège et serrez à fond le boulonLES OUTILS EXIGÉS POUR LE MON- TAGE DE VOTRE TRACTEUR POUR SORTIR LE TRACTEUR DU CARTONAVANT DE RETIRER LE TRACTEUR DE LA PALETTE DEBALLER LE CARTONPIEZAS SIN MONTAR RondelleSPÉCIFICATIONS DE PRODUIT SOMMAIRERESPONSABILITÉS DU CLIENT RÈGLES DE SÉCURITÉ III. ENFANTSIV. REMORQUAGE V. ENTRETIENAVERTISSEMENT AVERTISSEMENTII. FONCTIONNEMENT DANS LES I. FONCTIONNEMENT GÉNÉRALMODÈLE MANUEL IMPORTANTMANUEL DU PROPRIÉTAIRE TRACTEUR DE PELOUSE