Raypak P-926, P-1826, P-4001, P-2100 manual Controls, Water Connections, Flow Switch

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Water Connections

Water Connections

Location

The heater requires water flow and positive pressure to fire and operate properly. It must therefore be installed downstream of the discharge side of the filter pump. A typical installation is plumbed as follows:

1.The inlet side of the filter is plumbed directly to the discharge side of the filter pump;

2.The outlet side of the filter is then plumbed to the inlet of the heater; and

3.The outlet of the heater is plumbed to the return line to the pool or spa. The pump, filter and heater are thus plumbed in series.

Heater must be located so that any water leaks will not damage the structure of adjacent area. High tempera- ture plastic pipe (CPVC) may be connected directly into the heater Models 926-1223, if local codes permit and if controls operate the pump for at least fifteen minutes after the heater is turned off.

CAUTION (Models 926-1223): NEVER install PVC directly into heater. Four feet of copper or high temperature pipe and two elbows are required between the heater and the PVC connections. See Fig. 8 below.

the time clock may be used for this purpose with instructions not to override this sequence manually. See wiring diagram section for electrical hookup loca- tion of the fireman switch in the electrical circuit.

NOTE: (Models 926-1223): If piping is used into the heater, this piping (copper) must be anchored or screwed into the flange (metal) if operating pressures above 30 PSI are encountered.

CONTROLS

Flow Switch

This dual purpose control shuts off the boiler in the case of a pump failure or low water condition. It is mounted and wired in series to the main gas valve. Standard on all models.

 

NOTE: Flow switch will not operate if flow is less

 

 

 

 

than:

Models 926-1223

60 gpm

 

 

 

Models 1287-1826

85 gpm

 

 

 

Models 2100-4001

180 gpm

 

Fig. 9: Flow Switch

Fig. 8: Plumbing

When local codes permit the use of less than four feet high temperature piping or two elbows, provisions should be made to always shut the heater off a mini- mum of 15 minutes prior to pump shut down in order to carry away residual heat and prevent damage to the low temperature piping. A fireman switch included in

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Contents Raytherm Commercial Swimming Pool Heater INSTALLATION & OPERATING INSTRUCTIONSModels P-926to P-1826 & P-2100to P-4001 Corrosive water voids all warranties CONTENTS Pay Attention to These Terms WARNINGSDANGER Base Installation RECEIVING EQUIPMENT INSTALLATIONGENERAL SPECIFICATIONS Code RequirementsIndoor Heaters ClearancesCombustion Air Indoor Units Only Outdoor HeatersDrafthood Indoor Models Venting ConnectionsVent Piping Gas Supply Connections Gas Pressure Regulator1-1/4” Venting of Diaphragm Gas ComponentsModel 1-1/2”CONTROLS Flow SwitchWater Connections Unitherm Governor Operation Water Pressure SwitchAutomatic Chlorinators and Chemical Feeders Companion Flange Connections ModelsMinimum Model NoConnection Model No. Loop* Flow Rates Heater Flow2.Lace metal strapping or clamps, NOT PROVID- ED through the ¾” slots on the cover and fasten securely to pipe as shown in Fig. 15 & 16. Do not over-tightenclamps HEATER Models 0926 thru 1223 with UG BLENDEDWATER TEMPERATURE RECOMMENDED FIELD INSTALLEDISOLATION VALVESFORSERVICE THERMOMETERATHEATERINLETModels 2100 thru HEATEROUTLETTEMPERATURETHERMOMETER926-1223Models Only External Auxiliary Bypass Valve Where RequiredAuxiliary Bypass Valve Adjustment Temperature ControlsLow Water Cutoff Electrical WiringHigh & Low Gas Pressure Switches Electronic IgnitionWiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models SERVICING Pressure SwitchPressure Switch Adjustment General Location Of ControlsTwo-SpeedPumps START-UP PROCEDURESPilot Safety Before Start-UpAfter Start-Up INSPECTION PROCEDURESBurners Burner Drawer Removal SERVICING PROCEDURESTube Cleaning Procedure Typical Gas Valve RemovalMain Burner and Orifice Removal Pilot Removal and CleaningHeat Exchanger Reassembly Heat Exchanger RemovalProcedure For Cleaning Flue Gas Passageways Control Well ReplacementTube Replacement Procedure Combustion Chamber RemovalUNITHERM GOVERNOR WITH POWER ELEMENT MAINTENANCE AND CAREUnitherm Governor Replacement INLET/OUTLET HEADER OUTLET INLET GASKETWinterizing Your Heater MECHANICAL FOR QUALIFIED SERVICE PERSONNEL ONLY TROUBLESHOOTINGIMPORTANT NOTICE Clean filter or refer to heater sizing chartReset time clock Refer to installation instructionsELECTRICAL ELECTRONIC IGNITION IID IID TROUBLESHOOTING HONEYWELL S8600Intermittent Pilot System STARTADDITIONAL WARRANTY EXCLUSIONS LIMITED WARRANTY RAYTHERM TYPE P SIZESHEAT EXCHANGER WARRANTY PARTS REPLACEMENT