Raypak P-926, P-1826, P-4001, P-2100 manual Heater

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HEATER

Mounting Well into System Return Loop Pipe - Front- Mounted Loop

NOTE: For more detail on piping configurations for large systems, refer to the diagrams on pages 15, 16 & 17.

1. Locate and mark an area on the main system return loop pipe where the well is always exposed to the water circulating back from the pool. See Fig. 20.

HEATER

Fig. 20: Installation Location

2. Shut off water and drain any water from the pipe as necessary.

3. Drill a 23/32" diameter hole (½” NPT) into the pipe as shown in Fig. 21.

Fig. 21: Drill Hole in Pipe for Dry Well

4.Using a ½” NPT tap and appropriate handle, thread the tap into the pipe.

5.Apply pipe dope as necessary to male threads of well and insert into threaded hole. Do not over- tighten well.

Fig. 22: Installation with Weld O Lets

NOTE: The drawings and instructions above show only one of several acceptable ways of installing the dry well into main system loop. The use of saddle clamps and “Weld O Lets” (shown in Fig. 22) are acceptable. Follow clamp manufacturer’s instructions.

To adjust the temperature:

1.Both isolation valves must be fully open.

2.Adjust Bypass Valve "A" 1/2 open and Balancing Valve "B" fully open. (See piping configuration page 15, 16 & 17)

3.Fire your Raypak pool heater and adjust Bypass Valve "A" to obtain a heater inlet temperature approximately 105°F. Turning Valve A in the open direction will raise the heater inlet temperature and closing Valve "A" will lower the heater inlet temper- ature.

CAUTION: The inlet water temperature must be kept above 105°F. Changes in system flow or valve position may require re-adjustment of the flow settings. Check the heater bypass settings after making adjustments. Failure to maintain an inlet temperature above 105°F may result in damage to the heater. Failure to comply with this instruction voids the warranty.

4.If the heater inlet temperature remains less than 100°F and Valve "A" is fully open, leave Valve "A" fully open and throttle Valve "B" until the heater inlet temperature rises above 105°F.

5.The resultant heater outlet temperature should be in the range of 120-130°F.

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Contents Models P-926to P-1826 & P-2100to P-4001 INSTALLATION & OPERATING INSTRUCTIONSRaytherm Commercial Swimming Pool Heater Corrosive water voids all warranties CONTENTS DANGER WARNINGSPay Attention to These Terms Base Installation RECEIVING EQUIPMENT INSTALLATIONGENERAL SPECIFICATIONS Code RequirementsIndoor Heaters ClearancesCombustion Air Indoor Units Only Outdoor HeatersVent Piping Venting ConnectionsDrafthood Indoor Models Gas Supply Connections Gas Pressure Regulator1-1/4” Venting of Diaphragm Gas ComponentsModel 1-1/2”Water Connections Flow SwitchCONTROLS Unitherm Governor Operation Water Pressure SwitchAutomatic Chlorinators and Chemical Feeders Companion Flange Connections ModelsMinimum Model NoConnection Model No. Loop* Flow Rates Heater Flow2.Lace metal strapping or clamps, NOT PROVID- ED through the ¾” slots on the cover and fasten securely to pipe as shown in Fig. 15 & 16. Do not over-tightenclamps HEATER Models 0926 thru 1223 with UG BLENDEDWATER TEMPERATURE RECOMMENDED FIELD INSTALLEDISOLATION VALVESFORSERVICE THERMOMETERATHEATERINLETModels 2100 thru HEATEROUTLETTEMPERATURETHERMOMETER926-1223Models Only External Auxiliary Bypass Valve Where RequiredAuxiliary Bypass Valve Adjustment Temperature ControlsLow Water Cutoff Electrical WiringHigh & Low Gas Pressure Switches Electronic IgnitionWiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models SERVICING Pressure SwitchPressure Switch Adjustment General Location Of ControlsTwo-SpeedPumps START-UP PROCEDURESPilot Safety Before Start-UpBurners INSPECTION PROCEDURESAfter Start-Up Burner Drawer Removal SERVICING PROCEDURESTube Cleaning Procedure Typical Gas Valve RemovalMain Burner and Orifice Removal Pilot Removal and CleaningHeat Exchanger Reassembly Heat Exchanger RemovalProcedure For Cleaning Flue Gas Passageways Control Well ReplacementTube Replacement Procedure Combustion Chamber RemovalUNITHERM GOVERNOR WITH POWER ELEMENT MAINTENANCE AND CAREUnitherm Governor Replacement INLET/OUTLET HEADER OUTLET INLET GASKETWinterizing Your Heater IMPORTANT NOTICE TROUBLESHOOTINGMECHANICAL FOR QUALIFIED SERVICE PERSONNEL ONLY Clean filter or refer to heater sizing chartReset time clock Refer to installation instructionsELECTRICAL ELECTRONIC IGNITION IID IID TROUBLESHOOTING HONEYWELL S8600Intermittent Pilot System STARTADDITIONAL WARRANTY EXCLUSIONS LIMITED WARRANTY RAYTHERM TYPE P SIZESHEAT EXCHANGER WARRANTY PARTS REPLACEMENT