Raypak P-1826 Troubleshooting, Important Notice, Mechanical For Qualified Service Personnel Only

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TROUBLESHOOTING

TROUBLESHOOTING

IMPORTANT NOTICE

These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions.

MECHANICAL (FOR QUALIFIED SERVICE PERSONNEL ONLY)

PROBLEM

Harmonics, or whining noise

CAUSE

U.G. Inoperative……………………

*Debris or restriction in system……

*Debris in gas line…………………..

Lowflow……………………………...

SOLUTION

Check movement by putting in hot water (110°F or higher). If no move- ment, replace.

Locate the restriction and remove. Flush system and clean.

Remove debris or blow out gas line. Scale forming in heat exchanger - clean heat exchanger and check pool pH and total alkalinity.

Heater going on and off continously

Liming or scale forming on heatexchanger

Dirty filter……………………………

Low water level in pool..……………

External bypass setting out of adjustment…………………………..

*Pressure switch out of adjustment…………………………..

Pool water…………………………....

Backwash filter.

Raise water level.

Adjust bypass

Adjust pressure switch

Recommended pH should be be- tween 7.3 and7.8total alkalinity100- 150PPM maximum. Hardness -150- 400 PPM maximum. (see page 2)

Sooting

Pilot outage

Yellow lazy flame

Highflowrates…………………….....

U.G.Inoperative……………………..

*Airstarvation………………………..

*Improperventing…………………....

*Insects or debris clogging burnerintakeports…………………..

Lowgaspressure…………………....

Restricted pilot……………………....

Weak pilot generator………………..

Lowgaspressure…………………....

*Insects or debris clogging burnerintakeports…………………..

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Reduce by adding manual bypass valve and adjust by putting ther- mometer in header (1/4" NPT) drain opening. Set bypass so thermome- ter reads between 105° and 110°F. Check movement by putting in hot water (110°F or higher). If no move- ment, replace.

Refer to installation instructions. Follow recommended installation instructions.

Clean burners

Adjust gas pressure.

Clean pilot.

Replace pilot.

Adjust gas pressure.

Clean burners.

*Usually occurs on initial start-up

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Contents Models P-926to P-1826 & P-2100to P-4001 INSTALLATION & OPERATING INSTRUCTIONSRaytherm Commercial Swimming Pool Heater Corrosive water voids all warranties CONTENTS DANGER WARNINGSPay Attention to These Terms RECEIVING EQUIPMENT INSTALLATION GENERAL SPECIFICATIONSBase Installation Code RequirementsClearances Combustion Air Indoor Units OnlyIndoor Heaters Outdoor HeatersVent Piping Venting ConnectionsDrafthood Indoor Models Gas Supply Connections Gas Pressure RegulatorVenting of Diaphragm Gas Components Model1-1/4” 1-1/2”Water Connections Flow SwitchCONTROLS Water Pressure Switch Automatic Chlorinators and Chemical FeedersUnitherm Governor Operation Companion Flange Connections ModelsModel No ConnectionMinimum Model No. Loop* Flow Rates Heater Flow2.Lace metal strapping or clamps, NOT PROVID- ED through the ¾” slots on the cover and fasten securely to pipe as shown in Fig. 15 & 16. Do not over-tightenclamps HEATER Models 0926 thru 1223 with UG RECOMMENDED FIELD INSTALLED ISOLATION VALVESFORSERVICEBLENDEDWATER TEMPERATURE THERMOMETERATHEATERINLETModels 2100 thru HEATEROUTLETTEMPERATURETHERMOMETERExternal Auxiliary Bypass Valve Where Required Auxiliary Bypass Valve Adjustment926-1223Models Only Temperature ControlsElectrical Wiring High & Low Gas Pressure SwitchesLow Water Cutoff Electronic IgnitionWiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Pressure Switch Pressure Switch AdjustmentSERVICING General Location Of ControlsSTART-UP PROCEDURES Pilot SafetyTwo-SpeedPumps Before Start-UpBurners INSPECTION PROCEDURESAfter Start-Up SERVICING PROCEDURES Tube Cleaning Procedure TypicalBurner Drawer Removal Gas Valve RemovalPilot Removal and Cleaning Heat Exchanger ReassemblyMain Burner and Orifice Removal Heat Exchanger RemovalControl Well Replacement Tube Replacement ProcedureProcedure For Cleaning Flue Gas Passageways Combustion Chamber RemovalMAINTENANCE AND CARE Unitherm Governor ReplacementUNITHERM GOVERNOR WITH POWER ELEMENT INLET/OUTLET HEADER OUTLET INLET GASKETWinterizing Your Heater IMPORTANT NOTICE TROUBLESHOOTINGMECHANICAL FOR QUALIFIED SERVICE PERSONNEL ONLY or refer to heater sizing chart Reset time clockClean filter Refer to installation instructionsTROUBLESHOOTING HONEYWELL S8600 Intermittent Pilot SystemELECTRICAL ELECTRONIC IGNITION IID IID STARTLIMITED WARRANTY RAYTHERM TYPE P SIZES HEAT EXCHANGER WARRANTYADDITIONAL WARRANTY EXCLUSIONS PARTS REPLACEMENT