Raypak P-4001 Start-Up Procedures, Two-SpeedPumps, Pilot Safety, Before Start-Up, Adjustment Knob

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ADJUSTMENT KNOB

ADJUSTMENT KNOB

Fig. 30: Pressure Switch Adjustment Range

5’ Max

5’ Max

Fig. 31: Heat Exchanger Height Above/Below Pool

NOTE: If heater is installed outside of the limits shown, a flow switch must be used in place of the pressure switch when mounted and wired adjacent to the heater.

Two-Speed Pumps

In some cases, the flow on the low speed is insufficient to operate the heater. This is apparent when the pres- sure switch cannot be further adjusted or if the heater makes banging noises. In these cases, the pump must be run at high speed when heating the water.

CAUTION: Do not operate the heater without the function of a properly adjusted pressure switch.

Pilot Safety

The heater employs a pilot safety which closes the main gas valve within 8/10ths of a second whenever the pilot flame is interrupted. Pilot flame is automatical- ly lit when the device is powered. Unit performs its own safety check and opens the main valve only after the pilot is proven to be lit.

START-UP

PROCEDURES

Before Start-Up

Burners

Clean main burners and air louvers of dust, lint and debris. Keep heater area clear and free from com- bustibles, flammable liquids, and chemicals. Do not obstruct the flow of combustion and ventilating air.

Water

Water must be flowing through the heater.

Start-Up

CAUTION: Propane gas is heavier than air and sinks to the ground. Exercise extreme care in lighting heater in confined areas.

Lighting Instructions

1.Close all gas valves. Turn off electric power supply wait 5 minutes.

2.Open manual pilot valve. Turn on electric power, pilot is automatically lighted.

3.Open main gas valve.

4.Set temperature controls to desired temperature.

To Shut Down

Close all manual gas valves. Turn off electric power.

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Contents Raytherm Commercial Swimming Pool Heater INSTALLATION & OPERATING INSTRUCTIONSModels P-926to P-1826 & P-2100to P-4001 Corrosive water voids all warranties CONTENTS Pay Attention to These Terms WARNINGSDANGER GENERAL SPECIFICATIONS RECEIVING EQUIPMENT INSTALLATIONBase Installation Code RequirementsCombustion Air Indoor Units Only ClearancesIndoor Heaters Outdoor HeatersDrafthood Indoor Models Venting ConnectionsVent Piping Gas Pressure Regulator Gas Supply ConnectionsModel Venting of Diaphragm Gas Components1-1/4” 1-1/2”CONTROLS Flow SwitchWater Connections Automatic Chlorinators and Chemical Feeders Water Pressure SwitchUnitherm Governor Operation Companion Flange Connections ModelsConnection Model NoMinimum Model No. Loop* Flow Rates Heater Flow2.Lace metal strapping or clamps, NOT PROVID- ED through the ¾” slots on the cover and fasten securely to pipe as shown in Fig. 15 & 16. Do not over-tightenclamps HEATER Models 0926 thru 1223 with UG ISOLATION VALVESFORSERVICE RECOMMENDED FIELD INSTALLEDBLENDEDWATER TEMPERATURE THERMOMETERATHEATERINLETHEATEROUTLETTEMPERATURETHERMOMETER Models 2100 thruAuxiliary Bypass Valve Adjustment External Auxiliary Bypass Valve Where Required926-1223Models Only Temperature ControlsHigh & Low Gas Pressure Switches Electrical WiringLow Water Cutoff Electronic IgnitionWiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Pressure Switch Adjustment Pressure SwitchSERVICING General Location Of ControlsPilot Safety START-UP PROCEDURESTwo-SpeedPumps Before Start-UpAfter Start-Up INSPECTION PROCEDURESBurners Tube Cleaning Procedure Typical SERVICING PROCEDURESBurner Drawer Removal Gas Valve RemovalHeat Exchanger Reassembly Pilot Removal and CleaningMain Burner and Orifice Removal Heat Exchanger RemovalTube Replacement Procedure Control Well ReplacementProcedure For Cleaning Flue Gas Passageways Combustion Chamber RemovalUnitherm Governor Replacement MAINTENANCE AND CAREUNITHERM GOVERNOR WITH POWER ELEMENT INLET/OUTLET HEADER OUTLET INLET GASKETWinterizing Your Heater MECHANICAL FOR QUALIFIED SERVICE PERSONNEL ONLY TROUBLESHOOTINGIMPORTANT NOTICE Reset time clock or refer to heater sizing chartClean filter Refer to installation instructionsIntermittent Pilot System TROUBLESHOOTING HONEYWELL S8600ELECTRICAL ELECTRONIC IGNITION IID IID STARTHEAT EXCHANGER WARRANTY LIMITED WARRANTY RAYTHERM TYPE P SIZESADDITIONAL WARRANTY EXCLUSIONS PARTS REPLACEMENT