Raypak P-4001, P-1826, P-926 Venting of Diaphragm Gas Components, Model, 1-1/4”, 1-1/2”, 2-1/2”

Page 9
Venting of Diaphragm Gas

MANUAL

MANOMETER

SHUTOFF

 

VALVE

 

GAS PRESSURE

TEST UPSTREAM

GAS PRESSURE

TEST AT GAS

VALVE

GAS PRESSURE TEST

AT HEATER

Fig. 6: Gas Pressure Test Points

Venting of Diaphragm Gas

Components

Heaters with gas train components that have diaphragms in their construction are supplied with a bleed line connection that must be connected to the outside atmosphere as required by the National Fuel

Gas Code. Under NO circumstances shall bleed lines terminate in the gas utilization equipment flue or exhaust system.

Bleed Line

Connection

Fig. 7: Bleed Line Connection

Model

N

1”

P

1-1/4”

1-1/2”

N

2”

P

2-1/2”

N

3”

P

N

4”

P

No.

 

N

P

N

P

 

N

P

 

 

926/962

 

 

15

20

45

45

110

150

 

360

400

 

 

 

 

 

 

 

1083/1125

 

 

10

15

35

35

80

120

 

300

300

 

 

 

 

 

 

 

1178/1223

 

 

 

 

25

25

60

85

 

220

200

325

560

 

 

 

 

1287/1336

 

 

 

 

25

20

55

75

 

180

170

 

 

 

 

1414/1468

 

 

 

 

20

15

45

65

 

150

165

300

500

 

 

 

 

1571/1631

 

 

 

 

15

15

35

50

 

20

125

250

400

 

 

 

 

1758/1826

 

 

 

 

15

10

30

40

 

100

100

225

340

 

 

 

 

2100

 

 

 

 

10

10

25

30

 

80

75

175

260

400

600

 

2500

 

 

 

 

 

 

15

20

 

55

55

135

160

 

3001

 

 

 

 

 

 

10

15

 

35

40

85

120

250

500

600

3500

 

 

 

 

 

 

 

10

 

30

30

45

80

 

200

400

4001

 

 

 

 

 

 

 

5

 

20

25

35

65

 

160

300

400

Natural Gas, 1000 BTU/FT3 .60 Specific Gravity @ 0.5 in. WC Pressure Drop

Propane Gas, 2500 BTU/FT3 1.53 Specific Gravity @ 0.6 in. WC Pressure Drop

Table B: Maximum Equivalent Pipe Length

9

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Contents INSTALLATION & OPERATING INSTRUCTIONS Raytherm Commercial Swimming Pool HeaterModels P-926to P-1826 & P-2100to P-4001 Corrosive water voids all warranties CONTENTS WARNINGS Pay Attention to These TermsDANGER GENERAL SPECIFICATIONS RECEIVING EQUIPMENT INSTALLATIONBase Installation Code RequirementsCombustion Air Indoor Units Only ClearancesIndoor Heaters Outdoor HeatersVenting Connections Drafthood Indoor ModelsVent Piping Gas Pressure Regulator Gas Supply ConnectionsModel Venting of Diaphragm Gas Components1-1/4” 1-1/2”Flow Switch CONTROLSWater Connections Automatic Chlorinators and Chemical Feeders Water Pressure SwitchUnitherm Governor Operation Companion Flange Connections ModelsConnection Model NoMinimum Model No. Loop* Flow Rates Heater Flow2.Lace metal strapping or clamps, NOT PROVID- ED through the ¾” slots on the cover and fasten securely to pipe as shown in Fig. 15 & 16. Do not over-tightenclamps HEATER Models 0926 thru 1223 with UG ISOLATION VALVESFORSERVICE RECOMMENDED FIELD INSTALLEDBLENDEDWATER TEMPERATURE THERMOMETERATHEATERINLETHEATEROUTLETTEMPERATURETHERMOMETER Models 2100 thruAuxiliary Bypass Valve Adjustment External Auxiliary Bypass Valve Where Required926-1223Models Only Temperature ControlsHigh & Low Gas Pressure Switches Electrical WiringLow Water Cutoff Electronic IgnitionWiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Pressure Switch Adjustment Pressure SwitchSERVICING General Location Of ControlsPilot Safety START-UP PROCEDURESTwo-SpeedPumps Before Start-UpINSPECTION PROCEDURES After Start-UpBurners Tube Cleaning Procedure Typical SERVICING PROCEDURESBurner Drawer Removal Gas Valve RemovalHeat Exchanger Reassembly Pilot Removal and CleaningMain Burner and Orifice Removal Heat Exchanger RemovalTube Replacement Procedure Control Well ReplacementProcedure For Cleaning Flue Gas Passageways Combustion Chamber RemovalUnitherm Governor Replacement MAINTENANCE AND CAREUNITHERM GOVERNOR WITH POWER ELEMENT INLET/OUTLET HEADER OUTLET INLET GASKETWinterizing Your Heater TROUBLESHOOTING MECHANICAL FOR QUALIFIED SERVICE PERSONNEL ONLYIMPORTANT NOTICE Reset time clock or refer to heater sizing chartClean filter Refer to installation instructionsIntermittent Pilot System TROUBLESHOOTING HONEYWELL S8600ELECTRICAL ELECTRONIC IGNITION IID IID STARTHEAT EXCHANGER WARRANTY LIMITED WARRANTY RAYTHERM TYPE P SIZESADDITIONAL WARRANTY EXCLUSIONS PARTS REPLACEMENT