Raypak P-2100, P-1826, P-4001, P-926 manual Contents

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CONTENTS

CONTENTS

WATER CHEMISTRY

2

WARNINGS

4

Pay Attention to These Terms

4

RECEIVING EQUIPMENT

5

GENERAL

5

SPECIFICATIONS

INSTALLATION

5

Code Requirements

5

Base Installation

5

Clearances

6

Combustion Air (Indoor Units Only)

6

Venting Connections

7

Gas Supply Connections

8

Water Connections

10

CONTROLS

10

Flow Switch

10

Water Pressure Switch

11

Automatic Chlorinators and Chemical

11

Feeders

Unitherm Governor Operation

11

Companion Flange Connections

11

(Models 926-1223)

Mounting the Poolstat Control with Front-

12

Mounted Loop Using Mounting Slots

Mounting Well into System Return Loop

14

Pipe - Front-Mounted Loop

Piping Configurations for Raytherm

15

Commercial Pool Heaters (926-1223)

Piping Configurations for Raytherm

16

Commercial Pool Heaters (1287-1826)

Piping Configurations for Raytherm

17

Commercial Pool Heaters (2100-4001)

Temperature Controls

18

External Auxiliary Bypass Valve (Where

18

Required) Models 926-1223 Only

Auxiliary Bypass Valve Adjustment

18

Electrical Wiring

19

Wiring Diagram—Models 926–1223

Wiring Diagram—Models 1287–1826

Wiring Diagram—Models 2100–2500

Wiring Diagram—Models 3001–4001

SERVICING

General Location Of Controls

Temperature Control

Pressure Switch

Pressure Switch Adjustment Two-Speed Pumps

Pilot Safety

START-UP PROCEDURES

Before Start-Up

Start-Up

After Start-Up

INSPECTION PROCEDURES

Burners

CONTROLS

SERVICING PROCEDURES

Tube Cleaning Procedure (Typical)

Heat Exchanger Reassembly

Burner Drawer Removal

Gas Valve Removal

Main Burner and Orifice Removal

Pilot Removal and Cleaning

Heat Exchanger Removal

Combustion Chamber Removal

Control Well Replacement

Tube Replacement Procedure

Procedure For Cleaning Flue Gas

Passageways

Unitherm Governor Replacement

MAINTENANCE AND CARE

Winterizing Your Heater

TROUBLESHOOTING

WARRANTY

20

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Contents INSTALLATION & OPERATING INSTRUCTIONS Raytherm Commercial Swimming Pool HeaterModels P-926to P-1826 & P-2100to P-4001 Corrosive water voids all warranties CONTENTS WARNINGS Pay Attention to These TermsDANGER Code Requirements RECEIVING EQUIPMENT INSTALLATIONGENERAL SPECIFICATIONS Base InstallationOutdoor Heaters ClearancesCombustion Air Indoor Units Only Indoor HeatersVenting Connections Drafthood Indoor ModelsVent Piping Gas Pressure Regulator Gas Supply Connections1-1/2” Venting of Diaphragm Gas ComponentsModel 1-1/4”Flow Switch CONTROLSWater Connections Companion Flange Connections Models Water Pressure SwitchAutomatic Chlorinators and Chemical Feeders Unitherm Governor OperationModel No. Loop* Flow Rates Heater Flow Model NoConnection Minimum2.Lace metal strapping or clamps, NOT PROVID- ED through the ¾” slots on the cover and fasten securely to pipe as shown in Fig. 15 & 16. Do not over-tightenclamps HEATER Models 0926 thru 1223 with UG THERMOMETERATHEATERINLET RECOMMENDED FIELD INSTALLEDISOLATION VALVESFORSERVICE BLENDEDWATER TEMPERATUREHEATEROUTLETTEMPERATURETHERMOMETER Models 2100 thruTemperature Controls External Auxiliary Bypass Valve Where RequiredAuxiliary Bypass Valve Adjustment 926-1223Models OnlyElectronic Ignition Electrical WiringHigh & Low Gas Pressure Switches Low Water CutoffWiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models General Location Of Controls Pressure SwitchPressure Switch Adjustment SERVICINGBefore Start-Up START-UP PROCEDURESPilot Safety Two-SpeedPumpsINSPECTION PROCEDURES After Start-UpBurners Gas Valve Removal SERVICING PROCEDURESTube Cleaning Procedure Typical Burner Drawer RemovalHeat Exchanger Removal Pilot Removal and CleaningHeat Exchanger Reassembly Main Burner and Orifice RemovalCombustion Chamber Removal Control Well ReplacementTube Replacement Procedure Procedure For Cleaning Flue Gas PassagewaysINLET/OUTLET HEADER OUTLET INLET GASKET MAINTENANCE AND CAREUnitherm Governor Replacement UNITHERM GOVERNOR WITH POWER ELEMENTWinterizing Your Heater TROUBLESHOOTING MECHANICAL FOR QUALIFIED SERVICE PERSONNEL ONLYIMPORTANT NOTICE Refer to installation instructions or refer to heater sizing chartReset time clock Clean filterSTART TROUBLESHOOTING HONEYWELL S8600Intermittent Pilot System ELECTRICAL ELECTRONIC IGNITION IID IIDPARTS REPLACEMENT LIMITED WARRANTY RAYTHERM TYPE P SIZESHEAT EXCHANGER WARRANTY ADDITIONAL WARRANTY EXCLUSIONS