Raypak P-926, P-1826, P-4001, P-2100 manual Inspection Procedures, After Start-Up, Burners, Controls

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After Start-Up

After Start-Up

Pilot System Checkout Procedure

1.Turn on power to the ignition systems and turn gas supply off.

2.Check ignition module as follows:

a.Set the thermostat above pool water tempera- ture to turn heater on.

b.Watch for continuous spark at the pilot burner.

c.Time the spark operation. Time must be with- in the lockout timing period (15 or 90 seconds).

d.Turn thermostat down to turn off heater and wait 60 seconds on lockout models before beginning step 3.

3.Turn on gas supply.

4.Set thermostat above pool water temperature to turn on heater.

5.Systems should start as follows:

a.Spark will turn on and pilot gas valve will open at once. Pilot burner should ignite after gas reaches the pilot burner.

b.Spark ignition should cut off when pilot flame is established.

c.Main gas valve should open and main burner should ignite after gas reaches the burner port.

INSPECTION

PROCEDURES

Burners

Clean main burners and air louvers of dust, lint and debris. Keep heater area clear and free from com- bustibles and flammable liquids. Do not obstruct the flow of combustion and ventilating air. Make visual check of burner and pilot flame. Yellow flame indicates clogging of air openings. Lifting or blowing flame indi- cates high gas pressure. Low flame indicates low gas pressure.

Fig. 32: Main Burner Flame

Fig. 33: Pilot Burner Flame

Feel inlet and outlet pipes. Outlet should be only slight- ly warmer than inlet. It should not be hot.

WARNING: Should overheating occur or the gas supply fails to shut off, turn off the manual gas control to the appliance.

CONTROLS

Check all controls to see that they are operational. To check electric safety turn off main burner. Observe pilot burner when shutting off pilot gas. Ignition spark should go on. Main gas valve will also drop out.

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Contents Models P-926to P-1826 & P-2100to P-4001 INSTALLATION & OPERATING INSTRUCTIONSRaytherm Commercial Swimming Pool Heater Corrosive water voids all warranties CONTENTS DANGER WARNINGSPay Attention to These Terms Base Installation RECEIVING EQUIPMENT INSTALLATIONGENERAL SPECIFICATIONS Code RequirementsIndoor Heaters ClearancesCombustion Air Indoor Units Only Outdoor HeatersVent Piping Venting ConnectionsDrafthood Indoor Models Gas Supply Connections Gas Pressure Regulator1-1/4” Venting of Diaphragm Gas ComponentsModel 1-1/2”Water Connections Flow SwitchCONTROLS Unitherm Governor Operation Water Pressure SwitchAutomatic Chlorinators and Chemical Feeders Companion Flange Connections ModelsMinimum Model NoConnection Model No. Loop* Flow Rates Heater Flow2.Lace metal strapping or clamps, NOT PROVID- ED through the ¾” slots on the cover and fasten securely to pipe as shown in Fig. 15 & 16. Do not over-tightenclamps HEATER Models 0926 thru 1223 with UG BLENDEDWATER TEMPERATURE RECOMMENDED FIELD INSTALLEDISOLATION VALVESFORSERVICE THERMOMETERATHEATERINLETModels 2100 thru HEATEROUTLETTEMPERATURETHERMOMETER926-1223Models Only External Auxiliary Bypass Valve Where RequiredAuxiliary Bypass Valve Adjustment Temperature ControlsLow Water Cutoff Electrical WiringHigh & Low Gas Pressure Switches Electronic IgnitionWiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models Wiring Diagram-Models SERVICING Pressure SwitchPressure Switch Adjustment General Location Of ControlsTwo-SpeedPumps START-UP PROCEDURESPilot Safety Before Start-UpBurners INSPECTION PROCEDURESAfter Start-Up Burner Drawer Removal SERVICING PROCEDURESTube Cleaning Procedure Typical Gas Valve RemovalMain Burner and Orifice Removal Pilot Removal and CleaningHeat Exchanger Reassembly Heat Exchanger RemovalProcedure For Cleaning Flue Gas Passageways Control Well ReplacementTube Replacement Procedure Combustion Chamber RemovalUNITHERM GOVERNOR WITH POWER ELEMENT MAINTENANCE AND CAREUnitherm Governor Replacement INLET/OUTLET HEADER OUTLET INLET GASKETWinterizing Your Heater IMPORTANT NOTICE TROUBLESHOOTINGMECHANICAL FOR QUALIFIED SERVICE PERSONNEL ONLY Clean filter or refer to heater sizing chartReset time clock Refer to installation instructionsELECTRICAL ELECTRONIC IGNITION IID IID TROUBLESHOOTING HONEYWELL S8600Intermittent Pilot System STARTADDITIONAL WARRANTY EXCLUSIONS LIMITED WARRANTY RAYTHERM TYPE P SIZESHEAT EXCHANGER WARRANTY PARTS REPLACEMENT