Baldor ISO9001 manual Troubleshooting Engine

Page 40

TROUBLESHOOTING - ENGINE

CODE LIST OF POSSIBLE CAUSES

1.Battery capacity low.

2.Bad electrical connections.

3.Fault in starter motor.

4.Fault in starter motor.

5.Wrong grade of lubricating oil.

6.Low engine speed from starter motor.

7.Stop control fault.

8.Restriction in fuel lift pipe.

9.Fault in fuel lift pump.

10.Dirty fuel filter element.

11.Restriction in air filter or induction system.

12.Air in fuel system.

13.Fault in fuel injection pump.

14.Fault in atomizers or not correct type.

15.Cold start equipment not used correctly.

16.Fault in cold start equipment.

17.Broken fuel injection pump drive.

18.Fuel injection pump timing not correct.

19.Valve timing not correct.

20.Bad compression.

21.restriction in fuel tank vent.

22.Type or grade of fuel not correct.

23.Restriction of engine speed control movement.

24.Restriction in exhaust pipe.

25.Cylinder head gasket leaks.

26.Engine temperature too high.

27.Engine temperature too low.

28.Valve tip clearances not correct.

29.Valves not free.

30.Wrong high pressure pipes.

31.Worn cylinder bores.

32.Valves and seats do not seal correctly.

33.Piston rings not free or are worn or broken.

34.Valve stems and/or guide worn.

35.West type air cleaner too full or wrong oil used.

36.Crankshaft bearings worn or damaged..

37.Not enough lubricating oil in the pump.

38.Gauge not correct.

39.Lubricating oil pump worn.

40.Relief valve not free to close.

41.Relief valve not free to open.

42.Relief valve spring broken.

43.Fault in suction pipe of lubricating oil pump.

44.Dirty lubricating oil filter element.

45.Piston damaged.

46.Piston height not correct.

47.Fan damaged.

48.Fault in engine mounting (housing).

49.Flywheel housing or flywheel not aligned correctly.

50.Fault in thermostat or wrong type.

51.Restriction in coolant passages.

52.Water pump drive belt loose.

53.Restriction in radiator.

54.Fault in water pump.

55.Restriction in breather pipe.

56.Damaged valve stem oil seals (where used).

57.Not enough coolant in system.

58.Restriction in sump strainer.

59.Valve spring broken.

60.Fault in exhaust or vacuum pipe leakage.

61.Turbo charger impeller damage, or dirty impeller.

62.Turbo charger lubricating oil seal leaks.

63.Induction system leaks (turbo charged engines.)

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Contents Standby Permanent Mount Series Generator Forward Page Page Ż ż for Gasoline or Diesel Powered Generator Sets ż ż ż ż Ż ż for Gasoline or Diesel Powered Generator Sets ż ż ż ż Standby PERMANENT- Mount Series Generator Baldor Generator Features Options BaldorFarm Duty 1-Phase Model DLC25 Engine SpecificationsModel D50 Farm Duty 1-Phase Model DLC50 PowerPACModel D60 Farm Duty 1-Phase Model DLC60 Engine SpecificationsModel D75 Farm Duty 1-Phase Model DLC75 Engine DataModel D100 Farm Duty 1-Phase Model DLC100Model D130 Farm Duty 1-Phase Model DLC130 Hard Wire Load Terminal Block Electrical Connection InformationConnection Information Engine Cooling Requirements Generator Mounting RequirementsStandby Permanent Mount Series Generator Engine Cooling AIR HOT Exhaust Gases Backpressure must not exceed 20 of water columnPage Building Ventilation Generator END Cooling AIRBuilding Ventilation Exhaust Requirements Exhaust PipingExhaust Piping Thru Walls and Roofs Exhaust Thimble Minimum O.DDouble Thimble Roof Outlet Details Control Panel Operation Function Page Page Operation Starting Operation Cranking Control No Voltage LOW VoltageHigh Voltage Fluctuating VoltageOverheating Generator Frame Produces Shock When Touched Mechanical NoiseTroubleshooting Engine Limited Warranty Warranty Period Limitations Distributor Information END User / Owner Information RPMKVA CurrentPre Start-Up Check List Start-Up Procedure Oregon Street Oshkosh WI Phone 920-239-4200 Fax California Proposition 65 Warning Oregon Street Oshkosh WI Phone 920 236-4200 Fax 920