Poulan 430355 Engine, Cleaning, Maintenance, Auger Gear Case, Traction Drive System, Muffler

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AUGER GEAR CASE

MAINTENANCE

AUGER GEAR CASE

The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above compo- nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower.

ENGINE

See engine manual.

LUBRICATION (See Fig. 17)

Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

FIG. 17

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Changetheoilafterevery25hoursofoperationoratleastonce a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil change. All oil must meet API service classification SG–SL.

Be sure snow thrower is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place- ment of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

1.Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

2.Clean area around drain plug.

3.Remove drain plug and drain oil in a suitable container.

4.Install drain plug and tighten securely.

5.Wipe off any spilled oil from snow thrower and engine.

6.Install left wheel (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

7.Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine.

8.Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

9.Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

10.Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual.

CLEANING

IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use.

WARNING: Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

Keep finished surfaces/wheels free of gasoline, oil, etc.

We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

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Contents IMPORTANT MANUAL OWNERS MANUAL MODEL NUMBERSNOW THROWER XT824ESPreparation Safe Operation Practices for Walk-Behind Snow ThrowersTraining OperationMaintenance and Storage TABLE OF CONTENTSPRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIESPARTS PACKED SEPARATELY IN CARTON ASSEMBLY / PRE-OPERATIONHOW TO SET UP YOUR SNOW THROWER REMOVE SNOW THROWER FROM CARTONUNFOLD UPPER HANDLE INSTALL SPEED CONTROL ROD See Figs. 1 andINSTALL TRACTION DRIVE CONTROL ROD See Figs. 3 and CHECK TIRE PRESSURE INSTALL AUGER CONTROL ROD See Figs. 5 andINSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD See Fig OPERATION KNOW YOUR SNOW THROWERMEETS A.N.S.I. SAFETY REQUIREMENTS Recoil auxiliary starter handle - used for starting the engineTO USE CHOKE CONTROL See Fig HOW TO USE YOUR SNOW THROWERSTOPPING TO CONTROL SNOW DISCHARGE See FigsTO MOVE FORWARD AND BACKWARD See Fig USING THE CLEAN-OUT TOOL See FigTO THROW SNOW See Fig AUGER CONTROL LEVERSCRAPER BAR See Fig BEFORE STARTING THE ENGINETO ADJUST SKID PLATES See Fig CHECK ENGINE OIL LEVEL See FigBEFORE STOPPING SNOW THROWING TIPSTO START ENGINE IF RECOIL STARTER HAS FROZENGENERAL RECOMMENDATIONS MAINTENANCELUBRICATION CHART BEFORE EACH USEAUGER GEAR CASE CLEANINGENGINE TRACTION DRIVE SYSTEM2. Remove safety ignition key SERVICE AND ADJUSTMENTS1. Be sure the on/off switch is in the OFF position TO ADJUST SNOW THROWER HEIGHTTO REPLACE BELTS See Fig CARBURETOR TO ADJUST CABLE TENSION See FigTO REMOVE WHEELS See Fig ENGINE SPEEDFUEL SYSTEM STORAGEOTHER ENGINE OILDoes not start TROUBLESHOOTINGLoss of power Engine idles or01.07.026-C REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ESAUGER HOUSING / IMPELLER ASSEMBLY 2 EXPLODEDPART DESCRIPTIONPART REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ESAUGER HOUSING / IMPELLER ASSEMBLY DESCRIPTIONPART CONTROL PANEL / DISCHARGE CHUTE 01.09.010-BPART REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES HANDLES 01.10.019DESCRIPTION 01.08.002-F HANDLES 01.12.001-E01.02.013-A REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES DRIVE42 EXPLODED PART assy of 1a,1b AXLE ASSEMBLY ENGINE MOUNTING PLATE CHASSIS / ENGINE / PULLEYS423185X505 428684PART REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES WHEELS WHEEL ASSEMBLY RH193071 REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES BAG OF PARTSSAFETY IGNITION KEY DECAL, DANGER DECALS181037 SERVICE NOTES SERVICE NOTES LIMITED WARRANTY