Poulan 430355, 96192003302 owner manual Service And Adjustments, TO REPLACE BELTS See Fig

Page 16
TO REPLACE BELTS (See Fig. 20)

SERVICE AND ADJUSTMENTS

TO REPLACE BELTS (See Fig. 20)

The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a service center/department.

NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time.

The V-belts on your snow thrower are of special construc- tion and should be replaced by original equipment manu- facturer (OEM) belts available from your nearest service center/department. Using other than OEM belts can cause personal injury or damage to the snow thrower.

WARNING: Belt replacement requires separation of the snow thrower. While separating the auger housing from the frame assembly, it is important that an assistant stand in the operating position and hold the snow thrower handles. Serious personal injury and/ or damage to the unit could occur if the snow thrower should fall during the belt changing process.

FRAME

AUGER

ASSEMBLY

HOUSING

HANDLES

1.REMOVE GASOLINE FROM FUEL TANK - Drain gasoline from fuel tank into a suitable container, out- doors, away from fire or flame. Wipe up any spilled gasoline.

2.REMOVE DISCHARGE CHUTE - Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower.

3.REMOVE BELT COVER - See “TO REMOVE BELT COVER” in this section of this manual.

4.REMOVE ENGINE PULLEY - Remove bolt, flat washer securing pulley to engine crankshaft. Remove outside (auger) pulley only from crankshaft.

5.SEPARATE SNOW THROWER - With your assistant standing in the operating position holding the handles, remove the two (2) bolts holding the auger housing and frame together.

WARNING: As the last bolt is removed, have your assistant carefully lower the handles down to the ground.

6.REMOVE HAIRPIN FROM CLUTCH ROD and re- move clutch rod from swing plate. Tip swing plate forward.

7.REMOVE AUGER BELT from around pulley.

8.RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around pulleys.

HINT: Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension.

9.With tension relieved on idler, install new traction drive belt around pulleys and inside belt keepers.

10.Install clutch rod in swing plate; secure with hairpin.

11.Place auger belt around and inside the groove of auger pulley only.

12.While your assistant slowly raises handles to rejoin the auger housing and frame assembly, pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley.

13.Move idler arm so it does not hit impeller pulley as you bring snow thrower completely together and check carefully for proper routing of belts. If auger belt has become dislodged from the pulley (by catching the idler arm bracket while bringing snow thrower together), separate the snow thrower and repeat step 12. Belt must be fully seated in pulley groove when bringing the snow thrower together.

14.Install the two (2) hex bolts and tighten securely.

15.INSTALL ENGINE PULLEY - Place belt in pulley groove and slide pulley on crankshaft. Install flat washer, bolt and tighten securely (41-47 N-m torque). Make sure belt is inside belt keeper.

16.INSTALL BELT COVER and two (2) screws. Tighten securely.

17.INSTALL DISCHARGE CHUTE – See “INSTALL DIS- CHARGE CHUTE / CHUTE ROTATER HEAD” in the Assembly / Pre-Operation section of this manual.

 

BELT KEEPER

 

 

 

TRACTION DRIVE BELT

 

 

ENGINE

FLAT WASHER

 

PULLEY

 

 

 

 

 

BOLT

 

IDLER ARM

 

AUGER

SQUARE

 

BELT

HOLE

 

 

 

CLUTCHING

 

 

 

IDLER ARM

 

 

 

BRACKET

 

 

FRAME

AUGER PULLEY

AUGER

HOUSING

 

 

 

BOLTS

 

16

FIG. 20

 

Image 16
Contents OWNERS MANUAL MODEL NUMBER SNOW THROWERIMPORTANT MANUAL XT824ESSafe Operation Practices for Walk-Behind Snow Throwers TrainingPreparation OperationTABLE OF CONTENTS PRODUCT SPECIFICATIONSMaintenance and Storage CUSTOMER RESPONSIBILITIESASSEMBLY / PRE-OPERATION HOW TO SET UP YOUR SNOW THROWERPARTS PACKED SEPARATELY IN CARTON REMOVE SNOW THROWER FROM CARTONINSTALL TRACTION DRIVE CONTROL ROD See Figs. 3 and INSTALL SPEED CONTROL ROD See Figs. 1 andUNFOLD UPPER HANDLE INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD See Fig INSTALL AUGER CONTROL ROD See Figs. 5 andCHECK TIRE PRESSURE OPERATION KNOW YOUR SNOW THROWERMEETS A.N.S.I. SAFETY REQUIREMENTS Recoil auxiliary starter handle - used for starting the engineHOW TO USE YOUR SNOW THROWER STOPPINGTO USE CHOKE CONTROL See Fig TO CONTROL SNOW DISCHARGE See FigsUSING THE CLEAN-OUT TOOL See Fig TO THROW SNOW See FigTO MOVE FORWARD AND BACKWARD See Fig AUGER CONTROL LEVERBEFORE STARTING THE ENGINE TO ADJUST SKID PLATES See FigSCRAPER BAR See Fig CHECK ENGINE OIL LEVEL See FigSNOW THROWING TIPS TO START ENGINEBEFORE STOPPING IF RECOIL STARTER HAS FROZENMAINTENANCE LUBRICATION CHARTGENERAL RECOMMENDATIONS BEFORE EACH USECLEANING ENGINEAUGER GEAR CASE TRACTION DRIVE SYSTEMSERVICE AND ADJUSTMENTS 1. Be sure the on/off switch is in the OFF position2. Remove safety ignition key TO ADJUST SNOW THROWER HEIGHTTO REPLACE BELTS See Fig TO ADJUST CABLE TENSION See Fig TO REMOVE WHEELS See FigCARBURETOR ENGINE SPEEDSTORAGE OTHERFUEL SYSTEM ENGINE OILTROUBLESHOOTING Loss of powerDoes not start Engine idles orREPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES AUGER HOUSING / IMPELLER ASSEMBLY01.07.026-C 2 EXPLODEDPART DESCRIPTIONREPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES AUGER HOUSING / IMPELLER ASSEMBLYPART DESCRIPTIONREPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES CONTROL PANEL / DISCHARGE CHUTE 01.09.010-BREPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES HANDLES 01.10.019REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES HANDLES 01.08.002-F HANDLES 01.12.001-E42 EXPLODED REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES DRIVE01.02.013-A REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES DRIVE assy of 1a,1b AXLE ASSEMBLY CHASSIS / ENGINE / PULLEYS 423185X505ENGINE MOUNTING PLATE 428684REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES WHEELS WHEEL ASSEMBLY RHSAFETY IGNITION KEY REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES BAG OF PARTS193071 181037 DECALSDECAL, DANGER SERVICE NOTES SERVICE NOTES LIMITED WARRANTY