Emerson Epsilon Eb Digital Servo Drive, 400501-05 installation manual Basic Installation Notes

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Installation

Basic Installation Notes

You are required to follow all safety precautions during startup such as providing proper equipment grounding, correctly fused power, and an effective Emergency Stop circuit which can immediately remove power in the case of a malfunction. See the “Safety Considerations” section for more information.

Electromagnetic Compatibility (EMC)

Drives are designed to meet the requirements of EMC. Under extreme conditions a drive might cause or suffer from disturbances due to electromagnetic interaction with other equipment. It is the responsibility of the installer to ensure that the equipment or system into which the drive is incorporated complies with the relevant EMC legislation in the country of use.

The following instructions provide you with installation guidance designed to help you meet the requirements of the EMC Directive 89/336/EEC.

Adhering to the following guidelines will greatly improve the electromagnetic compatibility of your system; however, final responsibility for EMC compliance rests with the machine builder, and Control Techniques cannot guarantee your system will meet tested emission or immunity requirements.

If you need to meet EMC compliance requirements, EMI/RFI line filters must be used to control conducted and radiated emissions as well as improve conducted immunity.

Physical location of these filters is very important in achieving these benefits. The filter output wires should be kept as short as possible (12 inches is suggested) and routed away from the filter input wires. In addition:

Choose an enclosure made of a conductive material such as steel, aluminum, or stainless steel.

Devices mounted to the enclosure mounting plate, which depend on their mounting surfaces for grounding, must have the paint removed from their mounting surfaces and the mating area on the mounting plate to ensure a good ground. See “Achieving Low Impedance Connections” on page 4 for more information.

If grounding is required for cable grommets, connectors, and/or conduit fittings at locations where cables are mounted through the enclosure wall, paint must be removed from the enclosure surface at the contact points.

AC line filter input and output wires and cables should be shielded, and all shields must be grounded to the enclosure.

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Contents Installation Manual Page Epsilon Eb Digital Servo Drive Installation Manual Control Techniques Drives, Inc FAX Customer ServiceDocument Conventions Training Services 952 995-8000 or 800This Represents Epsilon OnlyReference Materials Safety InstructionsGeneral Warning Qualified PersonSetup, Commissioning and Maintenance Safety PrecautionsSafety of Machinery EnclosureViii Underwriters Laboratories Listed Drive Overload ProtectionRated output current Amps RMS Drive Model Continuous Peak CE Declaration of Conformity Supplementary information Xii Table of Contents Diagnostics and Troubleshooting Options and AccessoriesSpecifications Index Epsilon Eb Digital Servo Drive Installation Manual Xvi Features Drive Model Power Rating Continuous Current Peak CurrentEpsilon Eb Digital Servo Drive Epsilon Eb Drives Feature Location Electromagnetic Compatibility EMC Basic Installation NotesAchieving Low Impedance Connections AC Line Filters AC Line Filter Installation NotesEpsilon Series Schaffner Control Techniques Rating Drive RatingCable to Enclosure Shielding Cable TypeActual Hole Size AC Filter and Cable Connections for Epsilon Drives Environmental ConsiderationsWiring Notes Mechanical InstallationDrive Mounting Motor MountingTypical System Grounding Diagram Electrical InstallationAC Supplies not Requiring Transformers Power Supply RequirementsEarth Grounded WYE Distribution Transformer AC Supplies Requiring TransformersDelta to Delta Isolation Transformer Drive/Motor Combination Suggested KVA Rating Transformer SizingInrush Current Amps Line Fusing and Wire SizeAmps RMS at St Cycle 2nd CycleEpsilon AC Power Wiring Diagram Input Power ConnectionsEpsilon Auxiliary Power Supply Wiring Diagram Alternate Power Supply WiringVoltage Range Current Inrush Current APS Input SpecificationMultiple APS Wiring Diagram Motor Power WiringMotor Brake Wiring Motor Feedback WiringEpsilon Brake Wiring Diagram using the Command Connector Epsilon Input/Output Wiring Diagram Input/Output and Drive Enable WiringEpsilon I/O to Command Connector Internal Connections Command Connector WiringFunction Pin Numbers Electrical Characteristics Command Connector J5 Pinout and CMDO-XXX Wire ColorsCommand Cables Analog Command, Differential Wiring Diagram Analog Command WiringCommand Connector Encoder Output Wiring Encoder Output Signal WiringPulse Mode, Differential Output to Differential Input Pulse Mode Wiring, Differential InputsPulse Mode Wiring, Single Ended Inputs Master/Slave Encoder Connections Serial Communications Serial Communications Specifications Modbus CommunicationsMulti-Drop Communications Multi-Drop Wiring Pinout Display Indication Status Description Diagnostic DisplayDisplay Fault Action to Reset Bridge Disabled Fault CodesDiagnostics and Troubleshooting Fault DescriptionsHigh DC Bus Threshold Low DC Bus Treshold Power ModuleEncoder State Output Source Offset Scale Diagnostic Analog Output Test PointsDiagnostic Cable Dgne Diagram Drive FaultsViewing Active Drive Faults Resetting FaultsRebooting the Drive Watch WindowWatch Window Group View Motor ParametersOptions and Accessories Dimensions of ECI-44 ECI-44 External Connector InterfaceSTI EIO STI-EIO InterfaceECI-44 Signal Connections Drive Specifications Fault Detection Capability Encoder Output SignalShunt Resistor Capacity Regeneration CapacityDrive and Motor Combination Specifications Motor Weights Motor Brake SpecificationsIP Ratings Axial/Radial LoadingMotor Max Radial Load lb Max. Axial Load lb Power Dissipation Encoder SpecificationsPower Dissipation Calculation Motor Density Output Type Output Signals Power SupplyMotor Mounting Plate Size Speed Torque CurvesEpsilon Speed Torque Curves, sheet 1 Epsilon Speed Torque Curves, sheet 2 Following table applies to A* and B* as shown in Figure Epsilon Drive Dimensions Eb 202, Eb-203, Eb-205MG Motor Dimensions MGE-205 and 208 Mounting Dimensions inches mmMGE-205 and 208 Motors MGE-316, MGM-316, and MGM-340 Mounting Dimensions Inches mm MGE-316, MGM-316, and MGM-340 Mounting DimensionsMGE-316 and 340 Motors MGE-455, 490 and 4120 Motors MGE-455, 490 and 4120 Mounting Dimensions inches mmMGM-455, 490 and 4120 Motors MGE-455, 490 and 4120 Mounting Dimensions mm inchesNTE-207 Motors English Face Nema 23 with 3/8 inch shaft NT Motor DimensionsNTM-207 Motors Metric Face NTE-212 Motors English Face Nema 23 with 3/8 inch shaft NTM-212 Motors Metric Face Drive Signal Cable DiagramsCMDX-XXX Cable CMDO-XXX Cable CDRO-XXX Cable AX-CEN-XXX Cable TIA-XXX Cable EIO-XXX CableDDS-XXX Cable TERM-H Head Terminator CMDS-XXX Cable CMMS-XXX Cable TERM-T Tail TerminatorCFCS-XXX Cable CFCO-XXX Cable CFOS-XXX Cable Vendor Contact Information Index STI-EIO Index Epsilon Eb Digital Servo Drive Installation Manual