Emerson GXT2-10000RT208 user manual Maintenance, Internal Battery Replacement Procedures

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Maintenance

12.0MAINTENANCE

The Liebert GXT2-10000RT208 requires very little maintenance. The batteries are valve-regulated, non-spillable, flame retardant, lead acid and should be kept charged to obtain their design life. The UPS continuously charges the batteries when connected to the utility supply.

When storing the UPS for any length of time, it is essential to plug the UPS in for at least 24 hours every four to six months to ensure full recharge of the batteries. Failure to recharge the batteries peri- odically will permanently degrade battery capacity.

The Liebert GXT2-10000RT208 is designed to allow the user to safely replace the internal batteries. Read the safety cautions before proceeding. Contact your local dealer or Liebert representative to obtain the appropriate replacement battery kit part number and pricing.

12.1Battery Replacement

! CAUTION

A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed before replacing the batteries:

Remove rings, watches and other metal objects.

Use a Phillips (crosshead) screwdriver with insulated grips.

Do not lay tools or other metal objects on top of the batteries.

If the battery replacement kit is damaged in any way or shows signs of leakage, contact your local dealer or Liebert representative immediately.

Do not dispose of batteries in a fire. The batteries may explode.

12.1.1Internal Battery Replacement Procedures

Both battery packs should be replaced at the same time.

1.

Gently remove the front center plastic bezel

 

 

cover from the UPS by pulling forward.

UPS

2.

Loosen the three screws on the front battery

 

 

cover grille. Lay the battery cover grille aside for

 

 

reassembly.

 

3.

Remove the battery brackets at the bottom front

Battery

 

of the battery pack.

 

4.

Grasp each battery pack assembly individually

 

 

and pull each out of the front of the UPS. Be

 

 

prepared to support the weight of the battery as

 

 

it is withdrawn.

 

5.

Unpack the new battery assemblies taking care

 

 

not to destroy the packing. Compare new and

 

 

old battery assemblies to make sure they are the

 

same. If so, proceed with the next step. If they are different, STOP and contact your local dealer, Liebert representative or the Liebert Worldwide Support Group.

6.Line up and slide in the new replacement battery packs.

7.Reinstall the brackets on the front of the battery pack.

8.Reconnect the slotted battery cable connectors.

9.Reattach the front battery door, tightening the two screws.

10.Reattach the front plastic bezel to the UPS.

Battery

Cover

Front Bezels

NOTE

These are hot-swappable replacement batteries. However, caution should be exercised because during this procedure the load is unprotected from disturbances and power outages.

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Contents Liebert GXT2-10000RT208 Page Table of Contents Modes of Operation Controls and IndicatorsTroubleshooting MaintenanceSpecifications CommunicationsFigures Important Safety Instructions Page Glossary of Symbols Introduction and System Description Battery Charger Rectifier/Power Factor Correction PFC CircuitInverter System DescriptionStatic Bypass BatteryDC to DC Converter Major Components Internal Battery PackMain Frame and Electronics PD-102 Power Distribution Option PD-103 PD-101 Power Distribution Option with Internal ConnectorWHAT’S Included Installation and Configuration Install the Main CabinetTower UPS Installation Attach Bezels to TopReturn flanges Retaining Latches Front Innermembers members Installing the Adjustable Rack-Mount Kit-Sold SeparatelyQuantity Rack Depth M4 nuts M4 nutsUPS External Battery Cabinet External Battery Cabinet InstallationSupport Base With Spacers for External Battery Cabinets Distribution Module Electrical Connections Connect Input/Output PowerElectrical requirements Input & Output Terminal Block Connections208 or Output to Load See Note 120 208 or Input to UPS See NoteHardwire Terminal Block Cover Add an Output Power Distribution Module-OptionalScrew holes Output Distributionto attach to UPS Cover Plate Liebert GXT2 10000RT208Controls and Indicators horizontal overlay Install the Internal Battery PacksInitial Startup and Electrical Checks Hardwire Input ConnectionsOutput Receptacle Distribution Options Hardwire terminal connectionsWhat You Will Need Liebert GXT2-10000RT208 Configuration Program FeaturesConfiguration Program Establishing Communication Link with Configuration Program-InstallationRead/Confirm UPS Configuration Settings Configuration Program-OperationCancel Without Changing UPS Settings Changing UPS SettingsPartial Rejection Programming Rejected When UPS is OffOn-Screen Reminders Output Voltage UPS TabOutput Voltage Selection Notes N Reverse Detection-120V UPS Models OnlyFrequency Selection Options TabOptions Tab Used With Earlier Liebert GXT2 Models Low Battery Time Warning Battery TabAuto Battery Test Time Battery Cabinets NumberAbout Tab Controls and Indicators ON/Alarm Silence/Battery Test ButtonOFF/Bypass Button Horizontal overlay for rack mountingFault Indicator Red Battery Level Indicators 5 GreenBypass Indicator Amber UPS on Indicator GreenBattery Mode Operation Normal Mode OperationBattery Recharge Operation Modes of OperationCommunications Communications Interface Port11.1.1 DB-9 Interface Port DB-9 pin assignmentUPS Intelligent Communications Pin 4 Remote Shutdown on BatteryCommunications-Liebert SNMP/OCWEBCARD Snmp Adapter Wrap network cable around ferrite beadRepo Connection Remote Emergency Power OffKey to Repo switch connections 1 VDC Sense Common Maintenance Battery ReplacementInternal Battery Replacement Procedures BatteryUPS Power Module Replacement UPS back panel-control location Indicator status Diagnosis/Audible alarm TroubleshootingFault indicators Condition Alarm Alarm conditionsTroubleshooting guide Problem Cause Solution See 12.2 UPS Power Module Replacement Battery/External 10000VA Run Time Cabinets Load% Minutes Battery run timesAuto-Learning Battery Run Times UPS specifications SpecificationsOptional output distribution specifications-PD-101 Battery specificationsSee Battery run times Model Number PD-101 DIMENSIONS, W x D x HOptional output distribution specifications-PD-103 Optional output distribution specifications-PD-102Model Number PD-102 DIMENSIONS, W x D x H Model Number PD-103 DIMENSIONS, W x D x HModel Number Product Warranty RegistrationExternal battery cabinet specifications Specifications Page Iti Ne tTi n That