SATO CL408-412e manual Troubleshooting Table

Page 66

 

Unit 5: Troubleshooting

TROUBLESHOOTING TABLE

 

 

 

TROUBLESHOOTING TABLE

 

 

 

 

 

IMAGE VOIDS

 

 

 

 

 

Dirty print head.

 

Clean print head.

 

 

 

Damaged print head.

 

Replace print head.

 

 

 

Damaged electronics.

 

Replace circuit board.

 

 

 

Damaged or worn roller.

 

Replace rollers.

 

 

 

Poor label quality.

 

Use higher quality media.

 

 

 

Ribbon stock and media are mismatched.

 

Consult with media supplier.

 

 

 

RIBBON WRINKLING

 

 

 

 

 

Poor head alignment.

 

Adjust head balance and alignment.

 

 

 

Excessive temperature setting

 

Adjust temperature.

 

 

 

Poor ribbon tension.

 

Adjust tension as required.

 

 

 

Worn roller.

 

Replace as necessary.

 

 

 

Foreign material on print head and/or rollers.

 

Clean as required.

 

 

 

Foreign material on labels.

 

Use higher quality media.

 

 

 

Damaged print head.

 

Replace print head as required.

 

 

 

LIGHT PRINT IMAGES

 

 

 

 

 

Low print head energy/darkness.

 

Adjust darkness level.

 

 

 

Low print head pressure.

 

Adjust head pressure and/or balance.

 

 

 

Foreign material on print head.

 

Clean print head and rollers.

 

 

 

Improper head alignment.

 

Align print head as required.

 

 

 

Excessive print speed.

 

Reduce print speed setting.

 

 

 

UNEVEN PRINT DARKNESS

 

 

 

 

 

Unbalanced print head.

 

Adjust head balance.

 

 

 

Worn rollers.

 

Replace rollers as required.

 

 

 

Dirty print head.

 

Clean print head.

 

 

 

MEANDERING MEDIA

 

 

 

 

 

Incorrectly loaded media.

 

Ensure correct loading.

 

 

 

Improperly adjusted media guides.

 

Adjust as required.

 

 

 

Unbalanced print head.

 

Adjust as required.

 

 

 

Worn rollers.

 

Replace as required.

 

 

 

NO LABEL MOVEMENT

 

 

 

 

 

Loose or broken timing belt.

 

Replace or adjust as required.

 

 

 

Incorrect label sensor selected.

 

Check printer configuration for proper sensor selection.

 

 

 

No voltage output.

 

Replace fuse. Test power supply and replace as required.

 

 

 

Drive motor not operating.

 

Ensure wiring harness connection. Replace as necessary.

 

 

LCD FIELD ILLUMINATED BUT WITHOUT WORDS OR NO DISPLAY AT ALL

 

 

 

Power supply issues.

 

Ensure cable properly connected. Check/replace power supply.

 

 

 

Incorrectly positioned display potentiometer.

 

Adjust as required.

 

 

 

CL408-412e Supplemental Manual

5-3

PN: 9001159A

Image 66
Contents Printer Sato America, Inc Table of Contents Printer Configuration TroubleshootingMaintenance AppendixOffset Introduction About this Manual Equipment DamageGeneral Description 1a, Primary ComponentsControl Features Operator Panel Features LED DefinitionOperator Panel Technical Data Environmental Physical CharacteristicsPower ProcessingMedia CommandSensing RibbonCharacter Font Capabilities MSI Barcode CapabiltiesUPC A/E PostnetInstallation Unpacking & Parts Identification Unpacking & Parts IdentificationPrinter Installation Site LocationCable Connection Media Selection Media & Ribbon Loading3b, Fan-fold Media Loading Operational Mode Selection TEAR-OFF ModeContinuous Mode Label Print Direction Interface Selection Interface SpecificationsAccessories Installation unit for guidance RS232C HIGH-SPEED Serial InterfaceOFF ODD Even None PIN Direction Signal DefinitionOFF OFF ON/X-OFFPrinter READY/BUSY Cable Requirements DB9Host Direction ON/X-OFF Cable RequirementsIEEE1284 Parallel Interface SpecificationsPIN Assignments Signal Direction ACKUniversal Serial BUS USB Dipswitch SettingsSetting Local Area Network LAN EthernetSoftware Specifications Accessory EXT Connector PIN AssignmentsDirection Signal Definition LED Indicator Status Description 802.11G WirelessSwitch Setting SsidEXT Accessory Port READY/BUSY Interface SignalsLow 0V when the printer is offline +24V +/- 10% @2A Power for external devicesWaiting 8b, Timing Chart Repeat Print Interface Signals ALL InterfacesCable Requirements Receive Buffer Control 50 of 500 items in the history bufferAccessories Installation Interface InstallationPrinter Configuration Unit 4 Printer Configuration Dipswitch Settings DSW1 Default SettingsDSW1 Configuration Configuration Function DescriptionDSW1 Function DSW3 Default Settings Configuration Modes Normal ModeAdvanced Mode Advanced ModeUser Download Mode User Download ModeService Mode Service ModeCard Mode Card ModeProtocol Initialization Mode DSW7 on Line + Feed + PowerCounters Mode Counters ModeTest Print Mode Test Print ModeBoot Download Mode YesFlash Memory Download Mode 10, Flash Memory Download ModeDefault Setting Mode 11, Default Setting ModeHEX Dump Mode Online QTYMaintenance Mode 13, Maintenance ModeMenu Definition Tables Normal Mode TableAdvanced Mode Table Menu DescriptionStream including graphics and 2D barcodes Real-time clock is not installedPoint respectively Proportional is contemporarily preferredService Mode Table Languages are provided as options As most important where conflicting data existsIs only a transitional menu screen for the Service Mode Operator to manage the expanded memory cardCard Mode Table Transitional menu screen to access the Counters Mode Allows the selection of which counter to be viewed to resetOr use Barcode The printer’s installed barcodes Is the initial screen of the Test Print ModeConfiguration The printer’s configuration settings Font The contents of the installed fontsAlso prompts the operator on how to proceed Reboot the printer to return to normal operationSelect the Interface option for a standard download Clear To proceed to the Factory ModePrint buffer Clear its Eeprom of all dataMaintenance Mode Table Page. These are the only two optionsTroubleshooting Error Signal Troubleshooting Troubleshooting Table Incorrect Label Positioning No Printed ImagePrinter Creates a Blank Label Smeared Print ImagesInterface Troubleshooting CHK Troubleshooting StepLAN Ethernet Interface Test Print Troubleshooting PowerTest Label Printing Sample Test Label Maintenance Cleaning Procedures PRINTER, Excersize Care to Prevent Print Head DamageReplacement Procedures Print Head Replacement1b, Print Head Replacement Interface Board Replacement Interface Board ReplacementFuse Replacement Fuse ReplacementAdjustment Procedures Print Head Balance AdjustmentPrint Head Alignment 5a, Print Head AlignmentRibbon Guide Alignment Head Balance and Print Head AlignmentLabel Sensor Positioning Label Sensor PositioningRibbon Spindle Tensioning Ribbon Spindle TensioningOperational Adjustments Potentiometer DESCRIPTION/PROCEDUREDarkness Print Base Reference Position Appendix Print Setup Dimensions DirectionLabel Reference Position Diagram Label Reference PositionGlossary GlossaryAscii Is a plug male and the other is a socket female Bytes Collection of 8 bits used in the binary systemBeing its mating half Half. The core is convexed and the cavity is concavedEeprom DPIDram Data transmission, seven additional bits are requiredNext label for printing PowerTag would typically have to be removed from its object To attach two or more objectsLCD LEDPotentiometer Or voltage divider PrimaryRF/DC RAMRF/AIS RfidSAM ROMRPM SbplSram Glossary