SATO CL408-412e manual Error Signal Troubleshooting

Page 65

Unit 5: Troubleshooting

ERROR SIGNAL TROUBLESHOOTING

ERROR DISPLAYS

ERROR

LED

 

LCD DISPLAY

 

DESCRIPTION

 

 

 

 

 

 

 

01

 

 

 

 

1.

Ensure all wiring harnesses are properly connected.

 

 

 

 

Red

 

MACHINE ERROR

 

Machine

 

 

 

2.

Replace main circuit board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02

 

 

 

 

1.

Ensure correct communication protocols.

 

 

 

 

 

 

EEPROM ERROR

 

Red

 

 

2.

Check cables, cycle printer power and resend.

Flash ROM

 

 

 

 

 

 

 

3.

Replace board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03

 

 

 

 

1.

Ensure correct communication parameters.

 

 

 

 

 

 

PARITY ERROR

 

Red

 

 

2.

Check cables, cycle printer and resend.

Parity

 

 

 

 

 

 

 

3.

Replace board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

04

 

 

 

 

 

 

 

 

 

 

 

 

Red

 

OVERRUN ERROR

 

1.

Check and correct communication cables and settings.

Overrun

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

05

 

 

 

 

1.

Ensure host system and interface settings match.

 

 

 

 

 

 

FRAMING ERROR

 

Red

 

 

2. Check and correct communication cables.

Framing

 

 

 

 

 

 

 

 

(null modem serial cable required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

06

 

 

 

 

1.

Size of received data exceeds size of receiving buffer.

 

 

 

 

Red

 

BUFFER OVER

 

Buffer Overflow

 

 

 

2.

Establish the correct communication protocol.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

07

 

 

 

 

1.

Properly latch the print head.

 

 

 

 

Red

 

HEAD OPEN

 

Head Open

 

 

 

2.

Replace the head-open switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

08

 

 

 

 

1.

Ensure media is properly loaded.

 

 

 

 

 

 

PAPER END

 

Red

 

 

2.

Clean sensor transmit/receive surfaces.

Paper End

 

 

 

 

 

 

 

3.

Ensure correct sensor configuration.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

09

 

 

 

 

1.

Ensure ribbon stock is properly loaded.

 

 

 

 

 

 

RIBBON END

 

Red

 

 

2.

Ensure ribbon has not been damaged.

Ribbon End

 

 

 

 

 

 

 

3.

Ensure proper printer configuration.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

1.

Ensure media is properly loaded.

 

 

 

 

 

 

SENSOR ERROR

 

Red

 

 

2.

Clean sensor transmit/receive surfaces.

Sensor Error

 

 

 

 

 

 

 

3.

Ensure correct sensor configuration.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

1.

Clean the print head’s contact surface.

 

 

 

 

Red

 

HEAD ERROR

 

Head Related

 

 

 

2.

Replace the print head.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

1.

Delete unnecessary data to free up memory space.

 

 

 

 

Red

 

DOWNLOAD ERROR

 

Memory Reading

 

XXXXXXXX ERROR

 

2.

Ensure the data communication settings are correct.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

1.

Data sequence number doesn’t match previous data.

 

 

 

 

Red

 

DOWNLOAD ERROR

 

Interface

 

I/F NOT SUPPORTED

 

2.

Check send data and communications setting.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

1.

Confirm settings are correct.

 

 

 

 

Red

 

DOWNLOAD ERROR

 

Download Data

 

DATA ERROR

 

2. Retry command.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

1.

Confirm settings are correct.

 

 

 

 

Red

 

DOWNLOAD ERROR

 

Download Write

 

WRITE ERROR

 

2. Retry command.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

1.

Ensure print head is properly connected.

 

 

 

 

Red

 

HEAD MISMATCH

 

Head Mis-Match

 

 

 

2.

Ensure the print head type and printer configuration.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CL408-412e Supplemental Manual

5-2

PN: 9001159A

Image 65
Contents Printer Sato America, Inc Table of Contents Troubleshooting Printer ConfigurationOffset MaintenanceAppendix Introduction Equipment Damage About this Manual1a, Primary Components General DescriptionOperator Panel Features LED Definition Control FeaturesOperator Panel Technical Data Power Physical CharacteristicsEnvironmental ProcessingSensing CommandMedia RibbonCharacter Font Capabilities UPC A/E Barcode CapabiltiesMSI PostnetInstallation Unpacking & Parts Identification Unpacking & Parts IdentificationCable Connection Printer InstallationSite Location Media & Ribbon Loading Media Selection3b, Fan-fold Media Loading Continuous Mode Operational Mode SelectionTEAR-OFF Mode Label Print Direction Accessories Installation unit for guidance Interface SpecificationsInterface Selection RS232C HIGH-SPEED Serial InterfaceOFF PIN Direction Signal DefinitionOFF ODD Even None OFF ON/X-OFFHost Direction READY/BUSY Cable Requirements DB9Printer ON/X-OFF Cable RequirementsPIN Assignments Signal Direction SpecificationsIEEE1284 Parallel Interface ACKSetting Dipswitch SettingsUniversal Serial BUS USB Local Area Network LAN EthernetDirection Signal Definition Software SpecificationsAccessory EXT Connector PIN Assignments Switch Setting 802.11G WirelessLED Indicator Status Description SsidREADY/BUSY Interface Signals EXT Accessory PortWaiting Low 0V when the printer is offline+24V +/- 10% @2A Power for external devices 8b, Timing Chart Repeat Print Cable Requirements Interface SignalsALL Interfaces 50 of 500 items in the history buffer Receive Buffer ControlInterface Installation Accessories InstallationPrinter Configuration Unit 4 Printer Configuration DSW1 Configuration Dipswitch SettingsDSW1 Default Settings DSW1 Function ConfigurationFunction Description DSW3 Default Settings Normal Mode Configuration ModesAdvanced Mode Advanced ModeUser Download Mode User Download ModeService Mode Service ModeCard Mode Card ModeDSW7 on Line + Feed + Power Protocol Initialization ModeCounters Mode Counters ModeTest Print Mode Test Print ModeYes Boot Download Mode10, Flash Memory Download Mode Flash Memory Download Mode11, Default Setting Mode Default Setting ModeOnline QTY HEX Dump Mode13, Maintenance Mode Maintenance ModeAdvanced Mode Table Normal Mode TableMenu Definition Tables Menu DescriptionPoint respectively Real-time clock is not installedStream including graphics and 2D barcodes Proportional is contemporarily preferredService Mode Table Is only a transitional menu screen for the Service Mode As most important where conflicting data existsLanguages are provided as options Operator to manage the expanded memory cardCard Mode Table Or use Transitional menu screen to access the Counters ModeAllows the selection of which counter to be viewed to reset Configuration The printer’s configuration settings Is the initial screen of the Test Print ModeBarcode The printer’s installed barcodes Font The contents of the installed fontsSelect the Interface option for a standard download Also prompts the operator on how to proceedReboot the printer to return to normal operation Print buffer To proceed to the Factory ModeClear Clear its Eeprom of all dataPage. These are the only two options Maintenance Mode TableTroubleshooting Error Signal Troubleshooting Troubleshooting Table Printer Creates a Blank Label No Printed ImageIncorrect Label Positioning Smeared Print ImagesCHK Troubleshooting Step Interface TroubleshootingLAN Ethernet Interface Power Test Print TroubleshootingTest Label Printing Sample Test Label Maintenance PRINTER, Excersize Care to Prevent Print Head Damage Cleaning ProceduresPrint Head Replacement Replacement Procedures1b, Print Head Replacement Interface Board Replacement Interface Board ReplacementFuse Replacement Fuse ReplacementPrint Head Balance Adjustment Adjustment Procedures5a, Print Head Alignment Print Head AlignmentHead Balance and Print Head Alignment Ribbon Guide AlignmentLabel Sensor Positioning Label Sensor PositioningRibbon Spindle Tensioning Ribbon Spindle TensioningDarkness Operational AdjustmentsPotentiometer DESCRIPTION/PROCEDURE Print Base Reference Position Appendix Direction Print Setup DimensionsLabel Reference Position Label Reference Position DiagramAscii GlossaryGlossary Being its mating half Bytes Collection of 8 bits used in the binary systemIs a plug male and the other is a socket female Half. The core is convexed and the cavity is concavedDram DPIEeprom Data transmission, seven additional bits are requiredTag would typically have to be removed from its object PowerNext label for printing To attach two or more objectsLED LCDOr voltage divider Primary PotentiometerRF/AIS RAMRF/DC RfidRPM ROMSAM SbplSram Glossary