NCR 7883 manual Troubleshooting, Scanner Problems, Scale Problems

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NCR RealScan 7883 Installation and Owner Guide

Troubleshooting

For the most part, the function of each of the three units; scanner, scale, and deactivation unit; work independently from each other. However, there are some interactions. Following are some basic things to check if the system is not working properly. You may need to refer to the manufacturer's documentation for each unit.

Scanner Problems

If the scanner does not operate, check the following.

Power Cable connections.

Interface Cable connections.

Red laser light is being generated.

Spinner mirrors are rotating.

Diagnostic failures (see Installation Guide).

Scale Problems

If scale is not weighing items properly, check the following.

Scanner Power Cable connections.

Scanner Interface Cable connections.

Scale Cable connection to the RealScan 7883.

Program RealScan 7883 to enable scale by scanning the following sequence of tags

Programming Mode, Hex 3, Hex 0, Hex 3, Save and Reset.

If the scale is still not weighing items properly, perform the following.

1.Remove all items from the Top Plate.

2.Scan the Reset Scale tag – Scale should read 0.00.

3.Put some weight on the Top Plate – Scale should read some weight (not 0.00).

4.Remove all items from the Top Plate – Scale should read 0.00.

5.Remove the Top Plate.

6.Remove any debris from the scale mechanism or Top Plate posts.

The 7883-1200 will speak providing additional information about the condition of the scale. Insure the following: all cables are connected, power is applied only to the scanner as the scanner provides power to the scale, scale reads 0.00 lb or 0.000 kg upon powerup.

If it suspected that the switch settings for the scale are not correct, below are the settings for the Mettler Toledo 8217 Scale when connected to an NCR RealScan 7883.

With RS-232 cover (bottom of unit) removed the switches are exposed. Looking at the switches with the connector to the RS-232 9-pin DIN connector on your right the two banks of switches should be set as follows (Consult Mettler Toledo 8217 Scale Technical Manual and Parts Catalog) :

Switch on left

Positions 1,6,7,8 Down

Positions 2,3,4,5 Up

Switch on right (next to connector)

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Contents RealScan Installation and Owner Guide Information Products RSD-AtlantaContents Laser Safety Label Laser Module Label Laser Power Revision Record Obtaining Additional Information Obtaining Technical AssistanceNCR RealScan 7883 Mountings Installation Instructions StepStandard Interface Connection Installing Power Supply and Interface CablesConnecting the Cables to an NCR RealScan USB Interface Connection IBM HID Auxiliary RS-232 Port NCR RealScan 7835/7836RealScan 7892 Bi-Modal Presentation Scanner Special InstallationsRS-232 Peripherals RealScan 7837 Programming Programming the RealScanRealScan 7832 Programming Factory Default RS232, 7 DATA, 1 STOP, Space Parity Flash Latest Firmware Programming the RealScan Setting Program Parameters and Verifying Host ConnectionTurning on the RealScan Programming Defaults UPC/EANBaud Rate IBM Communications Programming for USB ConnectionRS-232 Communications RSS Expanded Reduced Space SymbologyRSS-14 Stacked RSS Expanded StackedDisabling RSS Making Other Program ChangesEnabling RSS Scan Sample Tags UPC-ADetermining Label Quality 01234 5 678 9Setting RealScan 7883 Scan Zone Scan Zone Adjusting ScrewHorizontal Pass-by Scanning Vertical Pass-by ScanningVertical Presentation Scanning from Top Vertical Presentation Scanning from BottomPlastic Top Plate Mounting the RealScanRubber Feet Plastic Top Plate ScannerC Latch Clip Mounting Screw Vertical Mounting Bracket Cable Clamps Checkstand CutoutCheckpoint Cable Operating the Scanner Cleaning the Scanner Correcting Scanner Problems Green Status Tones Problem IndicatorThen supply again Most Common Interface Cables Interface ConnectorInterface Information Communications Protocol Options 4 and B not supported yet Communications ProtocolProgramming Worksheet Features Checkstand Hole RealScan 7883 Horizontal MountCheckstand Hole RealScan 7883 Flat Mount Ventilation RequirementsElectrical Wiring Installation Type Input Voltage L1, L2 Circuit BreakersNCR RealScan Mettler Toledo Scale, & Sensormatic ScanMaxTMHS NCR ComponentsMettler Toledo Components Sensormatic ComponentsLeft-To-Right Scanning System ConstructionRight-TO-Left Scanning Configuring the Scale Installing the Scanner Connecting Sensormatic Components Routing the Cables Completing the Installation Calibrating the Mettler Toledo Scale NCR RealScan 7883 Installation and Owner Guide Sensormatic Deactivation Indicators Sensormatic Programmable FunctionsScale Problems TroubleshootingScanner Problems Sensormatic Deactivation Good Read Tone Programming WorksheetsCommunications Protocol Timers Bar CodesCode Bar Codes Label Identifiers Unique Identifier20 RS-232 Parameters 21 RS-232 Parameters24 RS-232 Communications Options 22 RS-232 Prefix Byte23 RS-232 Terminator Byte Miscellaneous Parameters RealScan Ascii Code Chart Regulatory Information Identification LabelsCE Mark Applicability NCR Corporation Duluth, GaDeclaration of Conformity Laser Module Label Laser SafetyLaser Safety Label Laser Power Default Volume AdjustmentReset Programming TagsEnd Programming ModeSave and Reset Abort Diagnostic ModeRS-232 Temporary Service Mode Reset Tallies ModeFirmware Flashing HexR0050 R0053 Hex a Hex D Hex BHex C Hex E Hex F