Energy Tech Laboratories Batteries, 13.1 EDP70 PLUS/24/18/12 Battery Installation/Start-up

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13.0BATTERIES

13.1EDP70 PLUS/24/18/12 : Battery Installation/Start-up

SAFETY

-Ensure all the Switches are turned to OFF before starting to install the batteries. If any Switches are not turned to OFF the equipment and battery may be damaged. It is also essential for safety reasons that the battery connectors be disconnected before removing the fuse F2 (located behind the hinged panel, see figure 23) to interrupt the battery circuit.

-Stand on a rubber mat and use insulated tools.

-Remove all personal effects, rings, watches, pens, which might cause a short circuit when working on the battery. Batteries are live at all times and short circuits can melt metals and cause injury, damage or fire.

-DO NOT smoke or use naked flames, and avoid creating arcs or sparks when working on the equipment; do not wear clothes which may generate static electricity.

-The sealed lead-acid batteries contain sulphuric acid. If a battery container is broken any acid leaking will cause burns on contact with skin and attack metal, paint and fabrics. Any area contaminated with acid should be thoroughly washed with large volumes of clean water. Rubber gloves should be worn when handling damaged batteries.

i)Remove front panel see figure 10

ii)Remove the battery compartment panel by unscrewing the fixing screws at the front.

DO NOT remove the safety ground connection. Battery connections are provided with the UPS. Each battery is provided with fastenings.

Internal batteries are housed on three shelves at the bottom of the equipment as shown on figure 23.

If the batteries are fitted, starting with the lower shelf first, remove the packaging. Connect the batteries to the UPS using the plug/socket connectors provided.

If batteries are not already assembled on the shelves arrange then as figures 24 (depending on the battery size), strapping the batteries to the tray as shown.

Starting with the lower shelf, fit and connect the batteries. Ensure that the polarities are correct in accordance with the relevant battery layout diagram.

For each shelf make sure that the polarities are correct and the overall battery shelf voltage is at least 108v for the bottom two shelves and 72v for the top shelf.

Replace the fuse F2, then connect the intershelves connectors and all panels in reverse order of removal before operating the equipment.

page 62 --MI00/10056 rev.1--05/2001

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Contents EDP70 Plus Important Safety Instructions Read Before Installing ALL CASES, Seek Medical Attention Immediately Contents Figures Summary of the manual Block diagramIntroduction Summary of the equipment24kVA Standard Configuration Functions 480VOperational modes 24/36kVA Ratings10 --MI00/10056 rev.1--05/2001 Symbols SafetyGeneral safety Battery safety equipment Electrical precautionsBattery precautions Storage InstallationMechanical characteristics ALL Measurements are Millimeters and Inches NR4 16 --MI00/10056 rev.1--05/2001 Battery Cabinet Drawing for 24/36kVA Ratings 18 --MI00/10056 rev.1--05/2001 Battery Cabinet Drawing for 50/80kVA Ratings 20 --MI00/10056 rev.1--05/2001 Installation Recommended wire sizes Supply Output Reserve Supply UPS Type Ventilation = 2770 - - - ∙ e 0.125 h Tk / T0 Tr TkConnection OutputUninterruptible Power System No Unauthorized Operation MI00/10056 rev.1--05/2001-- Table of T& B’s cat.no.s for terminals and crimp tools Electrical connectionsBattery Compartment 24 12/18/24kVAOutput, Reserve, Input Reserve Ground Primary Input Output External Batteries 36 24/30/36kVA Observe Polarities and Orientations RS232 Female EDP70 Plus 50/80kVA 36 --MI00/10056 rev.1--05/2001 QS1 QS2 QS3 QS4 QS5 Battery charge inhibited Signal connectionsEmergency Power Off Thermostick connector 50/80kVA onlyUser Controls Display indicatorsControls Control Panel LCDStart UP SHUT-DOWN Maintenance BypassInstalling the EPO MI00/10056 rev.1--05/2001-- Mimic Visual and Audible AlarmsSilencing Audible Alarm Liquid Crystal DisplayDisplay Page Headings System NormalBattery Test Weekly Power History Down to Access Load Time on Reserve xxg xxh xxm xxs Inverter Load Abnormal operating mode messages System AlarmStop DUE to Overload RECTIFIER/BATTERY Alarms Message Condition Inverter Alarms Message Condition LOAD/RESERVE Alarms Message Condition Power History Power History MatrixResetting data loss manually Battery TestBattery Autonomy Test MI00/10056 rev.1--05/2001-- Computer Interface 11.1 AS400Remote Alarms 11.2 RS23213.1 EDP70 PLUS/24/18/12 Battery Installation/Start-up Batteries= EDP70 PLUS/24/18/12 Internal Battery Shelves 13.2 EDP70 PLUS/24/18/12 Optional Battery Cubicle13.4 EDP70 Plus above 20kVA Battery Cubicle Maintenance and Spare Parts13.3 EDP70 Plus above 20kVA Battery Installation/Start-up EDP70 Plus System LOG