Outback Power Systems FW-SP-ACA, FW-SP-250, FW-SP-R manual Outback FLEXware Surge Protector, Models

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OUTBACK FLEXware Surge Protector

INSTALLATION GUIDELINES AND SAFETY INSTRUCTIONS

This product is intended to be installed as part of a permanently grounded electrical system .

The FLEXware Surge Protector is designed for indoor installation or installation inside a weatherproof enclosure.

For full system protection, one FLEXware Surge Protector per FX Series Inverter/Charger should be installed.

Models

There are three FLEXware Surge Protector products:

FW-SP-ACA, which is a combination FW-ACA enclosure and surge protector for the FLEXware 500 and FLEXware 1000 systems

FW-SP-250, a combination surge protector board and FW250 AC cover which fi ts onto the FLEXware 250 Enclosure

FW-SP-R, a replacement surge protector board for the FW-ACA, FW-SP-ACA, and the FW-SP-250

NOTE: It is a UL 1741 (2005) requirement for a grid-tie system to have approved surge protection. Installing an FLEXware Surge Protector is also recommended if your AC source is irregular or unreliable with power surges (a lower quality generator or inconsistent utility power, for instance).

IMPORTANT SAFETY INSTRUCTIONS

Read all instructions, cautionary markings, and all appropriate sections of this installation and user

manual as well as other component manuals before using the system.

Be cautious around electricity, electrical components, and batteries. Shocks, burns, injury, and even

death can occur if an installer comes in contact with electricity. The FLEXware Surge Protector is

designed for dry, indoor installation and should not be exposed to water.

Install all components and wiring according to national (NEC in the United States) and local

electrical and building codes. This includes submitting a plan to the local building department and

passing an inspection.

NOTE: The FW-ACA, which houses the surge protector, is designed as a wireway between FX Series Inverter/Chargers and OutBack enclosures (508A Industrial Control Panels) including the FLEXware 500 and FLEXware 1000. The FW-ACA’s knockouts are not intended for conduit, but can

accommodate flexible cables with appropriate strain relief.

OutBack Power Systems cannot be responsible for system failure, damages, or injury resulting from

improper installation of their products.

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Contents Includes Mounting and Installation Surge ProtectorDisclaimer About OutBack Power SystemsContact Information Warranty Introduction Dear OutBack CustomerOutback FLEXware Surge Protector ModelsIntroduction Electrical Connections and LED Indicators FLEXware Surge Protector SpecificationsLEDs MountingTools Required to Install Purpose ProcedureRemoving and installing FX M5 hex bolts Underside screw secures FW-SP-ACA to FXRemove these Two M5 hex bolts from the FX Removing various covers from the FXPreparing and installing the FW-SP-ACA onto an FX FW-SP-ACA slides onto the FXFW-SP-ACA slides down FX slots Screws included secure the FW-SP-ACA to an FXFW-SP-250 FW-SP-250FW250 to check the placement of wires and components Procedure FW-SP-R Replacement for the FW-SP-ACA or the FW-ACAFW-ACA housing Locating pin Figures 12 FW-SP-R and FW-ACA Bracket FW-SP-R LEDsFW-SP-R installed inside the FW-ACA LED labelFW-SP-R Replacement for the FW-SP-250 Securing wires to FX DC terminalsWiring and Connecting the FLEXware Surge Protector FLEXware Surge Protector Wiring DesignationsSystem can now be powered up FLEXware Surge Protector Limited Warranty Revision Arlington, WA Surge Protector Limited Warranty RegistrationSystem Owner 19009 62nd Avenue NE +34