Aiko CTH3-80, CTH3-150 Standard Parts List, Model Tubing Length Core Packages Minimum Aluminized

Page 17

SECTION 5: MAJOR COMPONENTS

5.1 Standard Parts List

Table 1: Contents of Burner Carton

Part No.

Description

CTH3-80

CTH3-115

CTH3-150

CTH3-200

 

 

 

 

 

 

034XXXXX

Burner Assembly (Rate and Fuel Varies)

1

1

1

1

 

 

 

 

 

 

02568200

Gasket (Burner to Burner Tube)

1

1

1

1

 

 

 

 

 

 

134100NA

Installation, Operation and Service Manual

1

1

1

1

 

 

 

 

 

 

94273914

Hex Head Bolts 5/16-18 Rolok

4

4

4

4

 

 

 

 

 

 

96411600

Split Lock Washer

4

4

4

4

 

 

 

 

 

 

91201708

Pipe Nipple (Black) 1/2" NPT x 4"

1

1

1

1

 

 

 

 

 

 

*91412200

Flexible Stainless Steel Gas Hose - 1/2" NPT (US Models Only)

1

1

-

-

 

 

 

 

 

 

*91412204

Flexible Stainless Steel Gas Hose - 3/4" NPT (US Models Only)

-

-

1

1

 

 

 

 

 

 

03051503

Turbulator Adapter

1

1

1

-

 

 

 

 

 

 

03051504

Turbulator, Aluminized Steel

3

3

1

-

 

 

 

 

 

 

91317310

Wire Terminal Receptacle.187 x.032

8

8

8

8

 

 

 

 

 

 

91309605

Cable Grommet with Tie

1

1

1

1

 

 

 

 

 

 

*Canadian Models: Rubber (Type 1) Gas Hoses available as an accessory. See Page 37, Section 9.

Table 2: Contents of Core and Extension Packages

 

 

Core Packages (Aluminized)

Extension Packages (Aluminized)

 

 

 

 

 

 

 

 

 

 

Part No.

Description

10' (3m)

20' (6m)

30' (9m)

40' (12m)

10' (3m)

20' (6m)

30' (9m)

40' (12m)

 

 

 

 

 

 

 

 

 

 

91409408

Tube, HT Aluminized, 10' (3m)

-

1

2

3

1

2

3

4

 

 

 

 

 

 

 

 

 

 

03051101

Burner Tube, ALUMI-THERM®Steel, 10' (3m)

-

-

1

1

-

-

-

-

 

 

 

 

 

 

 

 

 

 

03051601

Burner Tube, HT ALUMI-THERM®Steel, 10' (3m)

1

1

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

01312700

Coupling Assembly

-

1

2

3

1

2

3

4

 

 

 

 

 

 

 

 

 

 

02750303

Standard Reflector, 8' (2.6m)

2

3

4

6

2

3

4

6

 

 

 

 

 

 

 

 

 

 

02750800

End Cap

2

2

2

2

-

-

-

-

 

 

 

 

 

 

 

 

 

 

03090100

Tube and Reflector Hanger

2

3

4

5

1

2

3

4

 

 

 

 

 

 

 

 

 

 

91907302

S-Hook

2

3

4

5

1

2

3

4

 

 

 

 

 

 

 

 

 

 

03050010

Reflector Support Package (Strap, Wire Form, Screws)

1

2

3

5

2

3

4

6

 

 

 

 

 

 

 

 

 

 

91107720

U-Clip Package

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

90502700

Vent Adapter

1

1

1

1

-

-

-

-

 

 

 

 

 

 

 

 

 

 

01318901

Tube Clamp Package

1

1

1

1

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

Part Number

CP10ALUM

CP20ALUM

CP30ALUM

CP40ALUM

EXP10ALUM

EXP20ALUM

EXP30ALUM

EXP40ALUM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 3: CTH3-Series Component Package Guide

Model

Tubing Length

Core Packages

 

 

 

 

Minimum

Aluminized

 

 

 

CTH3-80

20' (6m)

CP20ALUM

CTH3-115

30' (9m)

CP30ALUM

 

 

 

CTH3-150

40' (12m)

CP40ALUM

CTH3-200

50' (15m)

CP30ALUM + EXP20ALUM

 

 

 

Additional tubing length may be added to heater. Tubing must be heat-treated, aluminized or porcelain coated. Any additional tubing lengths are considered as vent length for length determination. Maximum venting length for minimum heater length is 45' (13.7 m) total.

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Contents Gas-Fired, Low Intensity Unitary Heater Page Roberts-Gordon LLC Page Table of Figures Page Manpower Requirements Heater SafetySafety Labels and Their Placement California PropositionTop and Bottom Panel Label Placement Side and Back Panel Label Placement Wall Tag Installer ResponsibilityCorrosive Chemicals National Standards and Applicable CodesInches Centimeters Model Maintain clearances to combustibles at all times for safetyONE Side Reflector Tube TUBE, Standard ReflectorUnapproved Foot Deco Grille and Protective GrilleNational Standards and Applicable Codes Major Components Model Tubing Length Core Packages Minimum Aluminized Standard Parts ListHeater Installation Typical Suspension Details Linear Heater Assembly Overview Linear Heater Layout Overview Tube Clamp Package Installation Burner Tube InstallationInsert tubes into coupling Tighten coupling to join tubes Coupling and Tube AssemblyTurbulator Installation 2 Coupling and Tube AssemblyHanger Burner Tube Reflector Reflector InstallationDescription Part Number Reflector Support Package 1 Reflector, U-Clip and Reflector Support InstallationWindow facing down Burner InstallationTube Configuration Optional Heater AccessoriesTube Heater Assembly Overview Tube Heater Layout Overview 3 Reflector Joint Installation Elbow Package Configuration .2.1 Elbow Installation2 Elbow Installation Reflector Joint Detail 4 Reflector Joint Installation 5 Reflector Joint DetailReflector Side Extension 2 Side Reflector InstallationScr ews 2 Frame Shield Installation 3 Grille Installation 2 Grille End Cap InstallationUnvented Operation United States RequirementsCanadian Requirements Vertical Venting Horizontal VentingUnvented Operation Tube Termination Length RequirementsCommon Side Wall Venting Vertical Ventilation 4 10 cm PipeCommon Vertical Venting Side View Vertical Outside Air Supply for Single Heater InstallationOutside Combustion Air Supply TOP View Vertical Outside Air Supply for Double Heater InstallationGAS Piping Correct Positions Standard Heater Configuration WiringCentral and Satellite Heaters Zoning Capability Central Heater ConfigurationSatellite Heater Jumper Setting Satellite Heater ConfigurationCommunication Wiring within a Zone of Heaters Communication Wiring within a Zone of Heaters Thermostat Heat Demand Control WiringZone Sensor Sequence of Operation for Modulating Thermostats Analog Signal Modulating Thermostat P/NMS/TP Wiring Cable Termination Power RequirementsRemote Analog Signal Analog Control Signal Wiring Diagram Potentiometer Control Device Potentiometer Control Wiring DiagramThermostat, modulating Description Part Number Modulating Thermostat Wiring Diagram with BACnet optional Internal Wiring Ladder Diagram Electrical Connection to the Burner Line Voltage Power WiringLow Voltage Control Wiring Installation Pre-Season Maintenance and Annual Inspection Operation and MaintenanceSequence of Operation To Shut Off HeaterVicinity of the Heater Installation Code and Annual InspectionsVehicles and Other ObjectsSafety Labels MA wiring Suspension PointsGas Line Burner ObservationTroubleshooting General LED Codes Control LEDTroubleshooting Troubleshooting Flow Chart Troubleshooting Manifold Gas Pressure Measurement Pneumatic Connections Replacement Parts Replacement Parts Description Part Number Dimensions General SpecificationsGAS Pressure AT Manifold Pipe ConnectionPage ROBERTS-GORDON will PAY for Warranty is Void ifROBERTS-GORDON will not PAY for Limitations on Authority RepresentativesPage Page Page