Aiko CTH3-115, CTH3-150, CTH3-80, CTH3-200 service manual Roberts-Gordon LLC

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TABLE OF CONTENTS

SECTION 1: Heater Safety

1

SECTION 9: Gas Piping

37

1.1 Manpower Requirements

1

SECTION 10: Wiring

39

1.2 Safety Labels and Their Placement

1

10.1

Standard Heater Configuration

39

1.3 California Proposition 65

1

10.2

Central and Satellite Heaters (Zoning Capability) ....

40

SECTION 2: Installer Responsibility

4

10.3

Communication Wiring within a Zone of Heaters

42

2.1

Wall Tag

4

10.3

Communication Wiring within a Zone of Heaters

 

2.2

Corrosive Chemicals

4

 

(continued)

43

2.3

National Standards and Applicable Codes

4

10.4

Heat Demand Control Wiring

44

SECTION 3: Clearances to Combustibles

5

10.5

Internal Wiring

52

3.1

Required Clearances to Combustibles

5

10.6

Ladder Diagram

53

SECTION 4: National Standards and Applicable Codes

9

10.7

Line Voltage Power Wiring

54

4.1

Gas Codes

9

10.8

Electrical Connection to the Burner

54

4.2

Aircraft Hangars

9

10.9

Low Voltage Control Wiring Installation

55

4.3

Public Garages

9

SECTION 11: Operation and Maintenance

56

4.4

Electrical

9

11.1 Sequence of Operation

56

4.5

Venting

9

11.2 To Shut Off Heater

56

4.6

High Altitude

9

11.3 To Start Heater

56

SECTION 5: Major Components

10

11.4 Pre-Season Maintenance and Annual Inspection

56

5.1

Standard Parts List

11

SECTION 12: Troubleshooting

59

SECTION 6: Heater Installation

12

12.1

Control LED

60

6.1

Burner Tube Installation

16

12.2

General LED Codes

60

6.2

Tube Clamp Package Installation

16

12.3

Troubleshooting Flow Chart

62

6.3

Coupling and Tube Assembly

17

12.4

Manifold Gas Pressure Measurement

64

6.4

Turbulator Installation

18

12.5

Pneumatic Connections

65

6.5

Reflector Installation

19

SECTION 13: Replacement Parts

66

6.6

Burner Installation

21

SECTION 14: General Specifications

69

SECTION 7: Optional Heater Accessories

22

14.1

Material Specifications

69

7.1 U-Tube Configuration

22

14.2

Heater Specifications

69

7.2 Elbow Package Configuration

25

14.3

Suspension Specifications

69

7.3 Reflector Side Extension

27

14.4

Controls Specifications

69

7.4 Lower Clearance Shield Installation

28

SECTION 15: The ROBERTS GORDON® VANTAGE®

 

7.5 Two-Foot Decorative Grille Installation

28

 

MODULATING Warranty

71

7.6 Protective Grille Installation

30

 

 

 

SECTION 8: Venting

31

 

 

 

8.1

Venting

31

 

 

 

8.2

Unvented Operation

31

 

 

 

8.3

Horizontal Venting

32

 

 

 

8.4

Vertical Venting

32

 

 

 

8.5

Unvented Operation Tube Termination

32

 

 

 

8.6

Length Requirements

32

 

 

 

8.7

Horizontal Ventilation 4" (10 cm) Pipe

32

 

 

 

8.8

Vertical Ventilation 4" (10 cm) Pipe

33

 

 

 

8.9

Common Side Wall Venting

33

 

 

 

8.10 Common Vertical Venting

34

 

 

 

8.11 Outside Combustion Air Supply

35

 

 

 

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© 2012 Roberts-Gordon LLC

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Printed in U.S.A.

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Contents Gas-Fired, Low Intensity Unitary Heater Page Roberts-Gordon LLC Page Table of Figures Page California Proposition Heater SafetyManpower Requirements Safety Labels and Their PlacementTop and Bottom Panel Label Placement Side and Back Panel Label Placement National Standards and Applicable Codes Installer ResponsibilityWall Tag Corrosive ChemicalsInches Centimeters Model Maintain clearances to combustibles at all times for safetyONE Side Reflector Tube TUBE, Standard ReflectorUnapproved Foot Deco Grille and Protective GrilleNational Standards and Applicable Codes Major Components Model Tubing Length Core Packages Minimum Aluminized Standard Parts ListHeater Installation Typical Suspension Details Linear Heater Assembly Overview Linear Heater Layout Overview Tube Clamp Package Installation Burner Tube InstallationInsert tubes into coupling Tighten coupling to join tubes Coupling and Tube AssemblyTurbulator Installation 2 Coupling and Tube AssemblyHanger Burner Tube Reflector Reflector InstallationDescription Part Number Reflector Support Package 1 Reflector, U-Clip and Reflector Support InstallationWindow facing down Burner InstallationTube Configuration Optional Heater AccessoriesTube Heater Assembly Overview Tube Heater Layout Overview Elbow Package Configuration .2.1 Elbow Installation 2 Elbow Installation3 Reflector Joint Installation Reflector Joint Detail 4 Reflector Joint Installation 5 Reflector Joint DetailReflector Side Extension 2 Side Reflector InstallationScr ews 2 Frame Shield Installation 3 Grille Installation 2 Grille End Cap InstallationUnited States Requirements Canadian RequirementsUnvented Operation Length Requirements Horizontal VentingVertical Venting Unvented Operation Tube TerminationCommon Side Wall Venting Vertical Ventilation 4 10 cm PipeCommon Vertical Venting Vertical Outside Air Supply for Single Heater Installation Outside Combustion Air SupplySide View TOP View Vertical Outside Air Supply for Double Heater InstallationGAS Piping Correct Positions Standard Heater Configuration WiringCentral and Satellite Heaters Zoning Capability Central Heater ConfigurationSatellite Heater Jumper Setting Satellite Heater ConfigurationCommunication Wiring within a Zone of Heaters Communication Wiring within a Zone of Heaters Heat Demand Control Wiring Zone SensorThermostat Analog Signal Modulating Thermostat P/N MS/TP WiringSequence of Operation for Modulating Thermostats Power Requirements Remote Analog SignalCable Termination Analog Control Signal Wiring Diagram Potentiometer Control Device Potentiometer Control Wiring DiagramThermostat, modulating Description Part Number Modulating Thermostat Wiring Diagram with BACnet optional Internal Wiring Ladder Diagram Electrical Connection to the Burner Line Voltage Power WiringLow Voltage Control Wiring Installation To Shut Off Heater Operation and MaintenancePre-Season Maintenance and Annual Inspection Sequence of OperationObjects Installation Code and Annual InspectionsVicinity of the Heater Vehicles and OtherBurner Observation MA wiring Suspension PointsSafety Labels Gas LineTroubleshooting General LED Codes Control LEDTroubleshooting Troubleshooting Flow Chart Troubleshooting Manifold Gas Pressure Measurement Pneumatic Connections Replacement Parts Replacement Parts Description Part Number Pipe Connection General SpecificationsDimensions GAS Pressure AT ManifoldPage Limitations on Authority Representatives Warranty is Void ifROBERTS-GORDON will PAY for ROBERTS-GORDON will not PAY forPage Page Page