Aiko CTH3-150 Gas Line, Burner Observation, Window, Blower Scroll, Wheel, Motor, Grille optional

Page 64

CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL

Gas Line

Check for gas leaks. See Page 37, Section 9.

Burner Observation

Make sure it is clean and free of cracks or holes.

Window

Clean and replace as required.

 

 

 

Blower Scroll, Wheel and

Compressed air or a vacuum cleaner may be used to clean dust and dirt.

Motor

 

 

 

Burner Cup and Orifice

Clear of obstructions (even spider webs will cause problems).

 

Carefully remove any dust and debris from the burner.

 

 

Hot-Surface Igniter

Replace if cracked or broken.

 

 

Heat Demand Device:

There should be no exposed wire or damage to the device or wiring.

Thermostat, Zone Sensor,

External Pot or 0-10 Vdc or

See Page 39, Section 10.

4 - 20 mA wiring

 

 

 

Suspension Points

Make sure the heater is hanging securely.

 

Look for signs of wear on the chain or ceiling.

 

See Page 13, Figure 14.

 

 

Decorative and Protective

The grille must be securely attached.

Grille (optional)

Check that the side reflector extensions are installed correctly and secured in

 

 

place if necessary. (Decorative grille only.)

 

See Page 28, Section 7.5 and Page 30, Section 7.6

 

Make sure shield is installed correctly and secured in place if necessary.

 

(Decorative grille only.) See Page 29, Section 7.5.2.

 

 

Lower Clearance Shield

The lower shield must be securely attached.

(optional)

Inspect shield support straps and lower clearance shield anchor points.

 

 

See Page 28, Section 7.4.

 

Make sure shield is installed correctly and secured in place if necessary.

 

See Page 28, Section 7.4.

 

 

Silicone Tubing

Ensure tight, secure fit on all pressure fittings at gas valve, pressure switch,

 

pressure sensor, burner partition, and blower outlet.

 

 

Gas Valve

Verify silicone tubing has a tight secure fit on "vent" fitting.

 

Verify that plastic cap on covering pressure regulator adjustment screw is

 

secure and has not been tampered with.

 

Do not remove plastic regulator cap or attempt to adjust valve pressure

 

regulator.

 

Verify all wiring connections.

 

 

Wall Tag

If wall tag is present, make sure it is legible and accurate. Please contact

 

Roberts-Gordon LLC or your ROBERTS GORDON® independent distributor, if

 

you need a wall tag. See Page 4, Section 2.1.

 

 

Safety Labels

Product safety signs or labels should be replaced by the product user when

 

they are no longer legible. Please contact Roberts-Gordon LLC or your ROB-

 

ERTS GORDON® independent distributor to obtain replacement signs or

 

labels. See Page 2, Figure 1 through Page 3, Figure 2.

 

 

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Contents Gas-Fired, Low Intensity Unitary Heater Page Roberts-Gordon LLC Page Table of Figures Page Heater Safety Manpower RequirementsSafety Labels and Their Placement California PropositionTop and Bottom Panel Label Placement Side and Back Panel Label Placement Installer Responsibility Wall TagCorrosive Chemicals National Standards and Applicable CodesMaintain clearances to combustibles at all times for safety Inches Centimeters ModelONE Side Reflector TUBE, Standard Reflector TubeFoot Deco Grille and Protective Grille UnapprovedNational Standards and Applicable Codes Major Components Standard Parts List Model Tubing Length Core Packages Minimum AluminizedHeater Installation Typical Suspension Details Linear Heater Assembly Overview Linear Heater Layout Overview Burner Tube Installation Tube Clamp Package InstallationCoupling and Tube Assembly Insert tubes into coupling Tighten coupling to join tubes2 Coupling and Tube Assembly Turbulator InstallationReflector Installation Hanger Burner Tube Reflector1 Reflector, U-Clip and Reflector Support Installation Description Part Number Reflector Support PackageBurner Installation Window facing downOptional Heater Accessories Tube ConfigurationTube Heater Assembly Overview Tube Heater Layout Overview 2 Elbow Installation Elbow Package Configuration .2.1 Elbow Installation3 Reflector Joint Installation 4 Reflector Joint Installation 5 Reflector Joint Detail Reflector Joint Detail2 Side Reflector Installation Reflector Side ExtensionScr ews 2 Frame Shield Installation 2 Grille End Cap Installation 3 Grille InstallationCanadian Requirements United States RequirementsUnvented Operation Horizontal Venting Vertical VentingUnvented Operation Tube Termination Length RequirementsVertical Ventilation 4 10 cm Pipe Common Side Wall VentingCommon Vertical Venting Outside Combustion Air Supply Vertical Outside Air Supply for Single Heater InstallationSide View Vertical Outside Air Supply for Double Heater Installation TOP ViewGAS Piping Correct Positions Wiring Standard Heater ConfigurationCentral Heater Configuration Central and Satellite Heaters Zoning CapabilitySatellite Heater Configuration Satellite Heater Jumper SettingCommunication Wiring within a Zone of Heaters Communication Wiring within a Zone of Heaters Zone Sensor Heat Demand Control WiringThermostat MS/TP Wiring Analog Signal Modulating Thermostat P/NSequence of Operation for Modulating Thermostats Remote Analog Signal Power RequirementsCable Termination Analog Control Signal Wiring Diagram Potentiometer Control Wiring Diagram Potentiometer Control DeviceThermostat, modulating Description Part Number Modulating Thermostat Wiring Diagram with BACnet optional Internal Wiring Ladder Diagram Line Voltage Power Wiring Electrical Connection to the BurnerLow Voltage Control Wiring Installation Operation and Maintenance Pre-Season Maintenance and Annual InspectionSequence of Operation To Shut Off HeaterInstallation Code and Annual Inspections Vicinity of the HeaterVehicles and Other ObjectsMA wiring Suspension Points Safety LabelsGas Line Burner ObservationTroubleshooting Control LED General LED CodesTroubleshooting Troubleshooting Flow Chart Troubleshooting Manifold Gas Pressure Measurement Pneumatic Connections Replacement Parts Replacement Parts Description Part Number General Specifications DimensionsGAS Pressure AT Manifold Pipe ConnectionPage Warranty is Void if ROBERTS-GORDON will PAY forROBERTS-GORDON will not PAY for Limitations on Authority RepresentativesPage Page Page