Aiko CTH3-115, CTH3-150, CTH3-80, CTH3-200 service manual GAS Piping

Page 43

SECTION 9: GAS PIPING

SECTION 9: GAS PIPING

WARNING

Fire Hazard

Tighten gas hose fittings to connect gas supply according to Figure 21.

Gas hose can crack when twisted.

Gas hose moves during normal operation.

Use only 36" (91 cm) long connector of 1/2" or 3/4" nominal ID.

Connector supplied with heater for U.S. models (not with Canadian models).

Failure to follow these instructions can result in death, injury or property damage.

WARNING

Explosion Hazard

Leak test all components of gas piping before operation.

Gas can leak if piping is not installed properly.

Do not high pressure test gas piping with heater connected.

Failure to follow these instructions can result in death, injury or property damage.

There is an expansion of the tube with each firing cycle. This will cause the burner to move with respect to the gas line. This can cause a gas leak resulting in an unsafe condition if the gas connection is not made in strict accordance with Figure 21.

Meter and service must be large enough to handle all the burners being installed plus any other connected load. The gas line which feeds the system must be large enough to supply the required gas with a maximum pressure drop of 1/2" wc When gas piping is not included in the layout drawing, the local gas supplier will usually help in planning the gas piping.

Gas lines must meet applicable codes:

United States: The Flexible Stainless Steel Gas Hose (US models) supplied with the heater is certified per the Standard for Connectors for Gas Appliances, ANSI Z21.24/CSA 6.10 - latest revision. Canada: The Rubber Type 1 Gas Hose (Canadian models) optional with the heater is certified as being in compliance with the Standard for Elastomeric Composite Hose and Hose Couplings for Conducting Propane and Natural Gas, CAN/CGA 8.1 - Latest revision.

Check the pipe and tubing ends for leaks before placing heating equipment into ser- vice. When checking for gas leaks, use a soap and water solution; never use an open flame.

Install the gas hose as shown in Figure 21. The gas hose accommodates expansion of the heating system and allows for easy installation and service of the burner. Before connecting the burners to the supply system, verify that all high pressure testing of the gas piping has been completed.

37 of 71

Image 43
Contents Gas-Fired, Low Intensity Unitary Heater Page Roberts-Gordon LLC Page Table of Figures Page California Proposition Heater SafetyManpower Requirements Safety Labels and Their PlacementTop and Bottom Panel Label Placement Side and Back Panel Label Placement National Standards and Applicable Codes Installer ResponsibilityWall Tag Corrosive ChemicalsInches Centimeters Model Maintain clearances to combustibles at all times for safetyONE Side Reflector Tube TUBE, Standard ReflectorUnapproved Foot Deco Grille and Protective GrilleNational Standards and Applicable Codes Major Components Model Tubing Length Core Packages Minimum Aluminized Standard Parts ListHeater Installation Typical Suspension Details Linear Heater Assembly Overview Linear Heater Layout Overview Tube Clamp Package Installation Burner Tube InstallationInsert tubes into coupling Tighten coupling to join tubes Coupling and Tube AssemblyTurbulator Installation 2 Coupling and Tube AssemblyHanger Burner Tube Reflector Reflector InstallationDescription Part Number Reflector Support Package 1 Reflector, U-Clip and Reflector Support InstallationWindow facing down Burner InstallationTube Configuration Optional Heater AccessoriesTube Heater Assembly Overview Tube Heater Layout Overview 2 Elbow Installation Elbow Package Configuration .2.1 Elbow Installation3 Reflector Joint Installation Reflector Joint Detail 4 Reflector Joint Installation 5 Reflector Joint DetailReflector Side Extension 2 Side Reflector InstallationScr ews 2 Frame Shield Installation 3 Grille Installation 2 Grille End Cap InstallationCanadian Requirements United States RequirementsUnvented Operation Length Requirements Horizontal VentingVertical Venting Unvented Operation Tube TerminationCommon Side Wall Venting Vertical Ventilation 4 10 cm PipeCommon Vertical Venting Outside Combustion Air Supply Vertical Outside Air Supply for Single Heater InstallationSide View TOP View Vertical Outside Air Supply for Double Heater InstallationGAS Piping Correct Positions Standard Heater Configuration WiringCentral and Satellite Heaters Zoning Capability Central Heater ConfigurationSatellite Heater Jumper Setting Satellite Heater ConfigurationCommunication Wiring within a Zone of Heaters Communication Wiring within a Zone of Heaters Zone Sensor Heat Demand Control WiringThermostat MS/TP Wiring Analog Signal Modulating Thermostat P/NSequence of Operation for Modulating Thermostats Remote Analog Signal Power RequirementsCable Termination Analog Control Signal Wiring Diagram Potentiometer Control Device Potentiometer Control Wiring DiagramThermostat, modulating Description Part Number Modulating Thermostat Wiring Diagram with BACnet optional Internal Wiring Ladder Diagram Electrical Connection to the Burner Line Voltage Power WiringLow Voltage Control Wiring Installation To Shut Off Heater Operation and MaintenancePre-Season Maintenance and Annual Inspection Sequence of OperationObjects Installation Code and Annual InspectionsVicinity of the Heater Vehicles and OtherBurner Observation MA wiring Suspension PointsSafety Labels Gas LineTroubleshooting General LED Codes Control LEDTroubleshooting Troubleshooting Flow Chart Troubleshooting Manifold Gas Pressure Measurement Pneumatic Connections Replacement Parts Replacement Parts Description Part Number Pipe Connection General SpecificationsDimensions GAS Pressure AT ManifoldPage Limitations on Authority Representatives Warranty is Void ifROBERTS-GORDON will PAY for ROBERTS-GORDON will not PAY forPage Page Page