Aiko CTH3-200, CTH3-150, CTH3-80, CTH3-115 service manual Control LED, General LED Codes

Page 66

CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL

12.1 Control LED

The control inside the heater's control compartment is equipped with a tri-color LED. The LED offers comprehensive diagnostic capability. The LED is showing some form of status signal at all times when the control is powered. The color of the LED differentiates normal from error conditions as follows:

GREEN indicates normal operation.

RED indicates an error condition.

YELLOW (fast flashing) indicates a RETRY attempt.

LED NOT LIT indicates no power to control.

12.2 General LED Codes

No LED:

No Power to control.

Slow Green:

LED slowly flashes on and off,

 

indicates power to the control

 

board but no call for heat.

GREEN, 1 flash:

Call for heat indicates the

 

heater is performing the safe

 

start pre-purge function or

 

H.S.I. warm-up.

GREEN, 2 flashes:

Call for heat indicates the

 

heater is performing light off,

 

heater warm-up, or heater run.

GREEN, 3 flashes:

*Only applicable for

 

thermostat control*

 

Gas ON - No call for heat, unit

 

modulating from single stage

 

thermostat.

AMBER, 1 flash:

Call for heat when flame signal

 

is below 1µA

AMBER, 2 flashes:

Gas ON - Call for heat when

 

flame signal is below 1µA

AMBER, 3 flashes:

*Only applicable for

 

thermostat control*

 

Gas ON - No call for heat, unit

 

modulating from single stage

 

thermostat when flame signal

 

is below 1µA.

60 of 71

AMBER,

 

Fast Flashing:

Heater is in RETRY mode.

RED Steady LED:

Control FAILURE,

 

No 24 V power supply.

RED, 1 flash:

Lockout- Insufficient sensed

 

air pressure when blower is

 

on.

 

Condition could be caused by:

 

• Air Side Door

 

• Blower

 

• Obstruction in

 

inlet or outlet

 

• Pressure hose fittings

 

• Pressure Switch

RED, 2 flashes:

Lockout- Blower air pressure

 

reads above zero level when

 

blower is off.

 

Condition is caused by

 

a pressure sensor failure or

 

complete blockage of air

 

intake or exhaust vent.

RED, 3 flashes:

Lockout- Flame is sensed on

 

when it should be off or off

 

when it should be on.

 

Could be caused by:

 

• Flame Rod

 

• H.S.I.

 

• Gas Supply

 

• 120 V Supply Polarity

 

• Board Fault

RED, 4 flashes:

Lockout- Gas Valve.

 

Condition caused by main

 

valve on gas valve.

 

Check gas valve wiring.

RED, 5 flashes:

Lockout- Board Failure.

 

Board must be replaced.

RED, 6 flashes:

Not used.

RED, 7 flashes:

Lockout- Fuse Open.

 

Condition could be caused by:

 

• Fuse blown

 

• High Limit Switch open a

 

board location J3

Image 66
Contents Gas-Fired, Low Intensity Unitary Heater Page Roberts-Gordon LLC Page Table of Figures Page Safety Labels and Their Placement Heater SafetyManpower Requirements California PropositionTop and Bottom Panel Label Placement Side and Back Panel Label Placement Corrosive Chemicals Installer ResponsibilityWall Tag National Standards and Applicable CodesMaintain clearances to combustibles at all times for safety Inches Centimeters ModelONE Side Reflector TUBE, Standard Reflector TubeFoot Deco Grille and Protective Grille UnapprovedNational Standards and Applicable Codes Major Components Standard Parts List Model Tubing Length Core Packages Minimum AluminizedHeater Installation Typical Suspension Details Linear Heater Assembly Overview Linear Heater Layout Overview Burner Tube Installation Tube Clamp Package InstallationCoupling and Tube Assembly Insert tubes into coupling Tighten coupling to join tubes2 Coupling and Tube Assembly Turbulator InstallationReflector Installation Hanger Burner Tube Reflector1 Reflector, U-Clip and Reflector Support Installation Description Part Number Reflector Support PackageBurner Installation Window facing downOptional Heater Accessories Tube ConfigurationTube Heater Assembly Overview Tube Heater Layout Overview Elbow Package Configuration .2.1 Elbow Installation 2 Elbow Installation3 Reflector Joint Installation 4 Reflector Joint Installation 5 Reflector Joint Detail Reflector Joint Detail2 Side Reflector Installation Reflector Side ExtensionScr ews 2 Frame Shield Installation 2 Grille End Cap Installation 3 Grille InstallationUnited States Requirements Canadian RequirementsUnvented Operation Unvented Operation Tube Termination Horizontal VentingVertical Venting Length RequirementsVertical Ventilation 4 10 cm Pipe Common Side Wall VentingCommon Vertical Venting Vertical Outside Air Supply for Single Heater Installation Outside Combustion Air SupplySide View Vertical Outside Air Supply for Double Heater Installation TOP ViewGAS Piping Correct Positions Wiring Standard Heater ConfigurationCentral Heater Configuration Central and Satellite Heaters Zoning CapabilitySatellite Heater Configuration Satellite Heater Jumper SettingCommunication Wiring within a Zone of Heaters Communication Wiring within a Zone of Heaters Heat Demand Control Wiring Zone SensorThermostat Analog Signal Modulating Thermostat P/N MS/TP WiringSequence of Operation for Modulating Thermostats Power Requirements Remote Analog SignalCable Termination Analog Control Signal Wiring Diagram Potentiometer Control Wiring Diagram Potentiometer Control DeviceThermostat, modulating Description Part Number Modulating Thermostat Wiring Diagram with BACnet optional Internal Wiring Ladder Diagram Line Voltage Power Wiring Electrical Connection to the BurnerLow Voltage Control Wiring Installation Sequence of Operation Operation and MaintenancePre-Season Maintenance and Annual Inspection To Shut Off HeaterVehicles and Other Installation Code and Annual InspectionsVicinity of the Heater ObjectsGas Line MA wiring Suspension PointsSafety Labels Burner ObservationTroubleshooting Control LED General LED CodesTroubleshooting Troubleshooting Flow Chart Troubleshooting Manifold Gas Pressure Measurement Pneumatic Connections Replacement Parts Replacement Parts Description Part Number GAS Pressure AT Manifold General SpecificationsDimensions Pipe ConnectionPage ROBERTS-GORDON will not PAY for Warranty is Void ifROBERTS-GORDON will PAY for Limitations on Authority RepresentativesPage Page Page