SterlingTEK A0551797 manual Startup Checklists, Water-Cooled SSC Series Startup Checklist

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5	Startup Checklists

5-1 Introduction

Important!

These lists assume the installation information in this manual has been read and followed.

Have new chillers started up and checked

by a qualified refrigeration service technician.

Sterling offers factory startup for SSC Series Series chilling stations.

Call the Sterling Service Department at 1 (800) 233-4819 for more details.

5-2 Water-Cooled SSC Series Startup Checklist

þCheck the shipping papers against the serial tag to be sure chiller size, type and voltage is correct for the process.

þCheck the transformer primary voltage connections to be sure they are configured for the electrical power you are using.

þThe voltage at the main power connection must be within plus or minus ten percent (±10%) of the voltage listed on the serial tag.

þPhase imbalance must be less than two percent (<2%).

þElectrical connections must conform to all applicable codes.

þComplete the chilled water TO and FROM PROCESS connections.

þThe optional or field installed chilled water supply and return valves on the chiller must be open.

þBe sure the pump tank and chilled water circuit are filled with a water/glycol mixture that provides freeze protection to 20°F (12ºC) below the leaving water temperature you want.

þComplete the tower or city condenser WATER IN and WATER OUT connections. Provide an adequate condenser water supply; 2 gpm per ton for city water or 3 gpm per ton for tower water operation.

þRemove all tools, foreign matter and debris from the pump tank reservoir and piping.

SSC Series Central Chilling Stations

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Contents SSC Series Central Chilling Stations SSC Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety ConsiderationsTable of Contents Getting Started on the SSC Series Advanced Touchscreen Startup ChecklistsCharts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Standard Features on Remote CondensersModel Number Nomeclature Model SSCW-xxx Typical Two-Circuit 60-100 Ton Water Cooled ChillerCooling Capacity tons @ 50F 10 C LWT 73.1 81.4 Model SSCR-xxx Typical Two-Circuit 60-100 Ton Remote Air Cooled ChillerSscr Series Remote Condenser Models Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Uncrating Your New Chiller SSC Series Central Chilling Stations 3Installation Installation Location ConsiderationsMaking Electrical Connections SSC Series Central Chilling Stations Piping Considerations Making Process Water ConnectionsAll Models From Process Making Tank Piping ConnectionsGalvanic Corrosion Considerations Water Connection Sizing ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser ConnectionsCondenser Water Installing the Remote Air-Cooled CondenserCompressor Checking Motor DirectionSSC Series Central Chilling Stations Staging AlarmsLead-Lag Compressors Lead-Lag PumpsChilled Water Circuit Refrigeration CircuitFreezestat Control Freezing Protection Curve VolumeFlow Switch High Pressure CutoutLow Pressure Cutout Control Probe Control NippleChilled Water Manifold Condenser Water ManifoldSSC Series Central Chilling Stations Water-Cooled SSC Series Startup Checklist Startup ChecklistsSSC Series Central Chilling Stations Water-Cooled SSC Series Startup Remote Air-Cooled SSC Series Startup ChecklistSSC Series Central Chilling Stations Remote Air-Cooled SSC Series Startup Shutdown Determining Flow RateSSC Series Central Chilling Stations SSC Series Central Chilling Stations Graphic Panel Devices Indicator Lights and Control Switches MMISSC Series Central Chilling Stations Using the Standard Touchscreen InterfaceTouchscreen Interface Introduction MMI SSC Series Standard Control Panel Using the SSC Series Standard Touchscreen InterfaceMain Menu Screen Viewing and Operating Chiller Compressors Viewing Compressor StatusCompressor Status Screen Operating the chiller compressors Chiller Configuration ScreenCompressor Lead/Lag Screen Compressor Enable ScreenCompressor Run Time Display Screen Viewing Compressor Run TimesViewing and Operating Chiller Pumps Viewing Chiller Pump StatusPump Status Screen Operating Chiller Pumps Pump Enables ScreenViewing Pump Run Times Pump Lead/Lag ScreenPump Run Time Display Screen Alarm Condition Screen Viewing Active Alarms and Handling Alarm ConditionsOr Death Setting System Temperatures Viewing and Setting System TemperaturesSSC Series Central Chilling Stations Using the Advanced Using the SSC Series Advanced Touchscreen Interface Main Menu Screen Viewing and Operating Chiller Compressors Chiller Status Screen Operating the chiller compressors Viewing Compressor Run Times Viewing and Operating Chiller Pumps Viewing Chiller Pump Status Operating Chiller Pumps Hourmeters Pump Run Time screen displays Viewing Active Alarms and Handling Alarm Conditions Alarm Condition Screen Or Death System Status Screen Temperature Input Display Screen Lubrication Condenser MaintenancePump Motor Seal Evaporator MaintenanceMakeup Valve Recommended Pump Tank Spare PartsPreventive Maintenance Service SSC Series Central Chilling Stations Problem Possible Cause Solution 10TroubleshootingAllow time to cool and reset Verify proper rotation if Service Notes Index Water Treatment Service Notes Service Notes Service Notes Sterling Th Street New Berlin, WI 262 641-8610 ∙ Fax 262 Parts Department