SterlingTEK A0551797 manual Lubrication, Condenser Maintenance

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9

Routine Maintenance

 

 

9-1 Lubrication

Grease all fan bearings, fan motors, and pump motors that do not have permanently sealed bearings. Remove the grease relief plug (motors only) before adding grease. Failure to do so may dislodge the bearing grease retainer which will eventually cause bearing failure.

Lubricate components regularly, based only on the component manufacturer’s specifications for frequency and lubricant.

Compressors require a special scroll oil (Suniso 3GSA or equivalent); failure to use this oil when lubricating will void the

warranty.

9-2 Condenser Maintenance

Dirty condenser heat exchange surfaces reduce system capacity.

Inspect and clean as needed.

Remote Air-Cooled

Brush or vacuum light dirt accumulations. Avoid bending or damaging the fins. Heavy soil accumulations on the coil require professional steam cleaning by a qualified refrigeration service technician. Washing from the outside will only make matters worse.

Water-Cooled

Proper water treatment will greatly reduce cleaning intervals.

Remove dirt in the condenser tubes with a nylon tube brush. Mineral deposits can be removed by circulating Sterling Liquid De-Scaling Solution (Sterling Model Number A0502600) through the water side of the condenser. Follow the directions on the container.

The refrigerant side is sealed and requires no routine maintenance.

SSC Series Central Chilling Stations

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Contents SSC Series Central Chilling Stations SSC Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety ConsiderationsTable of Contents Getting Started on the SSC Series Advanced Touchscreen Startup ChecklistsCharts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Standard Features on Remote CondensersModel Number Nomeclature Model SSCW-xxx Typical Two-Circuit 60-100 Ton Water Cooled ChillerCooling Capacity tons @ 50F 10 C LWT 73.1 81.4 Model SSCR-xxx Typical Two-Circuit 60-100 Ton Remote Air Cooled ChillerSscr Series Remote Condenser Models Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Uncrating Your New Chiller SSC Series Central Chilling Stations Installation Location Considerations 3InstallationMaking Electrical Connections SSC Series Central Chilling Stations Making Process Water Connections Piping ConsiderationsAll Models From Process Making Tank Piping ConnectionsGalvanic Corrosion Considerations Water Connection Sizing ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser ConnectionsCondenser Water Installing the Remote Air-Cooled CondenserCompressor Checking Motor DirectionSSC Series Central Chilling Stations Staging AlarmsLead-Lag Compressors Lead-Lag PumpsRefrigeration Circuit Chilled Water CircuitFreezestat Control Freezing Protection Curve VolumeHigh Pressure Cutout Flow SwitchLow Pressure Cutout Control Probe Control NippleChilled Water Manifold Condenser Water ManifoldSSC Series Central Chilling Stations Water-Cooled SSC Series Startup Checklist Startup ChecklistsSSC Series Central Chilling Stations Water-Cooled SSC Series Startup Remote Air-Cooled SSC Series Startup ChecklistSSC Series Central Chilling Stations Remote Air-Cooled SSC Series Startup Shutdown Determining Flow RateSSC Series Central Chilling Stations SSC Series Central Chilling Stations Graphic Panel Devices Indicator Lights and Control Switches MMISSC Series Central Chilling Stations Touchscreen Interface Using the StandardTouchscreen Interface Introduction MMI SSC Series Standard Control Panel Using the SSC Series Standard Touchscreen InterfaceMain Menu Screen Viewing Compressor Status Viewing and Operating Chiller CompressorsCompressor Status Screen Operating the chiller compressors Chiller Configuration ScreenCompressor Lead/Lag Screen Compressor Enable ScreenCompressor Run Time Display Screen Viewing Compressor Run TimesViewing Chiller Pump Status Viewing and Operating Chiller PumpsPump Status Screen Operating Chiller Pumps Pump Enables ScreenPump Lead/Lag Screen Viewing Pump Run TimesPump Run Time Display Screen Alarm Condition Screen Viewing Active Alarms and Handling Alarm ConditionsOr Death Setting System Temperatures Viewing and Setting System TemperaturesSSC Series Central Chilling Stations Using the Advanced Using the SSC Series Advanced Touchscreen Interface Main Menu Screen Viewing and Operating Chiller Compressors Chiller Status Screen Operating the chiller compressors Viewing Compressor Run Times Viewing and Operating Chiller Pumps Viewing Chiller Pump Status Operating Chiller Pumps Hourmeters Pump Run Time screen displays Viewing Active Alarms and Handling Alarm Conditions Alarm Condition Screen Or Death System Status Screen Temperature Input Display Screen Lubrication Condenser MaintenancePump Motor Seal Evaporator MaintenanceMakeup Valve Recommended Pump Tank Spare PartsPreventive Maintenance Service SSC Series Central Chilling Stations Problem Possible Cause Solution 10TroubleshootingAllow time to cool and reset Verify proper rotation if Service Notes Index Water Treatment Service Notes Service Notes Service Notes Sterling Th Street New Berlin, WI 262 641-8610 ∙ Fax 262 Parts Department