Cosco SLD, SLR, SLC manual Troubleshooting, Operator fails to start

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SLR • SLC • SLD OPERATOR INSTALLATION GUIDE

TROUBLESHOOTING

Operator fails to start:

A.If the operator has been running a large number of cycles, the motor may have gotten hot and tripped the overload. Allow the motor to cool down and the overload will reset automatically.

B.Make sure you have power at the master distribution panel and that the power has not been turned off.

C.The secondary fuse on the control board may have blown. Replace the fuse (refer to control box parts list on page 30 [SLR & SLC] and page 33 [SLD] for part number informa- tion).

Motor operates, but gate does not move:

A.In operators with torque limiters and friction pad clutches, check for signs of slipping. You can mark the sprocket and clutch with a yellow or white grease pen and watch for the lines to move apart if slipping is taking place. Adjust the torque limiter tighter if this is the problem.

B.Check for broken chain or worn belts.

C.Check all setscrews on pulleys and sprockets and tighten them if necessary, and check for keys which may have fallen loose from keyways.

Motor sounds like it is working harder than normal:

A.Make sure the gate is moving freely and without binding throughout its entire travel.

B.Check the drive chain for obstructions (if the operator has one).

C.If the operator has an internal brake mechanism, make sure it is releasing.

Limit switch getting out of time:

A.Check for proper tension on all limit chains to be sure there is no jumping taking place. Mark one tooth and its corre- sponding link and run the gate. If the marks have moved, the chain is skipping.

B.Check the setscrews in limit sprockets for tightness. In rotary limit boxes, check the rotary limit nut for sloppiness or stripped threads. Replace if necessary.

C.Check the chain tension along the output sprocket and idlers. Mark the chain and one tooth of the sprocket as described above and run the gate. Check for jumping.

Gate stopping part way open or closed (but no visible obstruction):

A.The control board may have received a false obstruction input triggered by current sensing set too low. Make sure the gate moves freely through its entire travel before ad- justing the current sensing.

B.The maximum run timer may have counted down and ex- pired. This can be caused by having the timer set too low, if a chain or belt is broken, or if a sprocket or pulley is slipping. When the timer expires, the gate stops and an alarm will sound.

C.An obstruction signal from an accessory wired to the ob- struction input may have triggered falsely. Check the con- trol board for lit L.E.D. indicators for any of the following inputs: safety, shadow, open obstruction, close obstruc- tion, stop, etc. If any are lit when the operator should be running, remove all devices hooked to that function and hook them up one at a time and try to run the operator until the problem device is found. Refer to page 12 for details on the control board indicators.

Gate staying open with automatic system:

A.If there are vehicle detectors in your machine which are set up for reverse, one of your loops or loop detectors may be sending a false signal. Disconnect the wire harness and try running the operator.

B.An opening or reversing device may be stuck or malfunc- tioning. Try disconnecting these devices and hook them back up one at a time and try running the operator until the malfunctioning device is found.

C.Make sure the close limit switch isn’t activated. If it is, the operator will think the gate is already closed.

HOW TO ORDER REPLACEMENT PARTS

Use the part numbers listed on the following pages. Contact your local OSCO dealer or distributor to order parts.

1.Supply the model number and serial number of your operator.

2.Specify the quantity of pieces needed and order by part number and name of part.

3.State whether to ship by freight, truck, parcel post, UPS or air express.

4.State whether transportation charges are to be prepaid or collect.

5.Specify name and address of person or company to whom parts are to be shipped.

6.Specify name and address of person or company to whom invoice is to be sent.

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Contents SLR SLC SLD Table of Contents SLR SLC SLD Operator Installation GuidePRE-INSTALLATION Information Safety InformationGate Operator Classifications Wiring Specifications USE Copper Wire onlyPAD Mounting Instructions for Models SLR, SLC & SLDGate Bracket and Chain Assembly Instructions Optional Torque Limiter Adjustments Vent Plug InstallationTo adjust the torque limiter in models SLR, SLC and SLD Models SLR, SLC and SLD OptionalLimit NUT Adjustments Electrical Connection and AdjustmentsDip Switches Control Board AdjustmentsBoard Control With Motor Close Terminal Connection DescriptionsClose Direction Current Sense Adjustment Current Sensing AdjustmentsOpen Direction Current Sense Adjustment Multi-turn PotentiometerOnboard L.E.D. Indicator Descriptions Surge Protector Instructions Important Notes for Installation MASTER/SLAVE ApplicationsCharger Board Sleep Mode Control and Accessory Connection Illustrations SLR SLC SLD Operator Installation Guide SLR SLC SLD Operator Installation Guide AC Models only Loop Layout Illustration Edge Layout Illustration #1 Edge Layout Illustration #2 Photo EYE Illustration Picket Gate Illustration Track Gate Illustration Operator fails to start TroubleshootingModel SLR Mechanical Parts Exploded View Description Model SLR Mechanical Parts ListModel SLC Mechanical Parts Exploded View Description Model SLC Mechanical Parts ListModels SLR SLC Control BOX Parts List Model SLD Mechanical Parts Exploded View Model SLD Mechanical Parts List Model SLD Control BOX Parts List Brush Replacement Battery MaintenanceMaterial Safety Data Sheet Mobil SHC Imperial Oil SLR SLC SLD Operator Installation Guide General Preventative MaintenanceThis page intentionally left blank Gate Operator Installation Checklist