Polaroid SX70 manual III Troubleshooting, Introduction Initial Tests

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III - TROUBLESHOOTING

A. INTRODUCTION

B. INITIAL TESTS

The Sx-70 camera is an electronically controlled device, the electronics being in the integrated circuits (IC) mounted in the Electronic Control Modul (ECM) and Flash Fire Assembly (FFA) in the shutter housing and in the Motor Control Circuit (MCC) in the camera back. Because the IC’s are non-reparaible items, there is no requirement to trace faults whithin the integrated circuits. It is mandatory, however, to be able to identify the command inputs (switches open or closed, etc.) and the resulting output signals. The SX-70comprehensive Tester provides the readouts necessary to confirm an exposure malfunction; but thorough understanding of the theory of operation is required if meaningful use of the tester is expected. If a particular camera function fails, it is necessary to recognize how the failure is related to the operating sequence of events and thus reduce testing procedures to those related to the aera malfunction.

Because of the camera’s total automation, it is unlikely that much useful guidance can be obtained from customer complaints except in cases of visible mechanical damage. For this reason, a well defined series of checks, observations, and tests must be followed. This section of the manual defines these procedures.

The primary purpose of any fault analysis program is to reduce the investigation time to a minimum. Thus, it is not only important to establish a fixed routine, but it is mandatory to acquire the maximum amount of information from each step of the checkout procedure. Use the charts at the end of this section to guide through each step of inspection, dynamic testing and post-repairs tests.

Analysis of the SX-70 camera is a key part of the complete repair task. If the analysis is done correctly, it will eliminate excessive repair time and high parts replacement cost. For instance, initial evaluation may show the entire shutter to be at fault; however, continuing analysis determines that the problem is in solenoid #2, which, when replaced reduces the materiel cost considerably (from over 20 $ to under 2 $). The repair person must always consider the labor vs. material trade-off when making a repair.

Do not make any arbitrary assumptions. An assembly or component should be thoroughly tested to determine whether or not it is performing its function correctly. Complete the tests in the chart below.

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Contents Page Page Description General DescriptionCamera Operation Opening the CameraLoading the Film pack Starting the Automatic MechanismSetting the exposure counter Viewing and focusingViewing and shooting Exposures using flash Completing the film packDeveloping the print Shutter Description Ambient Light Mode Closing the camera11 a Location & Arrangement of internal parts Shutter Description Flash Mode Page 14 S5 being opened by the recock ram Gear train Page Lens Power SourceIntroduction Viewing and Exposing SystemFresnel Figures 2-3 a and 2-3 B Viewfinder optics exposingFresnel screen Flare baffle ViewfinderMirrors Camera Elctronics 1. GeneralSwitch functions SX-70 Switch locationsS3 Being opened by recock ram S4 Switch operating configurations Switch Function Table Function SequencePage Flash Timing Sequence Chart Shutter Mechanical Details Figure Shutter, exploded viewA Solenoid S2 operation Film Processing Components Sequence of OperationsPage Max III Troubleshooting Introduction Initial TestsSX-70 Cmaera Repair Inspection Procedure Power supply and pack simulator Figure Test Equipment OperationCollimator Figure Location of new collimator targetDisengaging the idler gear Comprehensive Testers -6 Comprehensive testerModel B Camera tester Model B Camera Tester Comparalumen Light Levels Table Light Leak Tester FigureFlash Simulator Board Figure Light leak test systemManual Function Tester Figure 10 Manual camera testerManual Function Test Sequence Optical System Exit Pupil TestEntrance Pupil Test 13 Aligning the exit pupil gageFresnel Quality Check USE of Analysis ChartsConcave Mirror Distortion Check Collimation16 Fresnel standards chart Camera/Shutter Isolation 18 Flex circuit terminal locationsCamera Analysis Charts 19 Test points on SX-70 shuttersPage Front COVER/SPREAD Roll Assembly InstallationRemoval Repairs / Adjsutments Loose Front Covers Front cover hinge studsBending the stop latch Interference Between Front and Bottom Covers Top Spread Roll LoosenessReplacing the Light Shield Cam Mirror Cover / Boot Assembly Front cover light shield camBoot retaining screws