American Dryer Corp AD-15 Phase 7 Never Test for Leaks with a Flame, Steam Information

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The dryer is provided with a 1/2” N.P.T. inlet pipe connection located at the right side of the base of the dryer. The minimum pipe size (supply line) to the dryer is 1/2” pipe. For ease in servicing, the gas supply line of each dryer must have its own shutoff valve.

The size of the main gas supply line (header) will vary depending on the distance this line travels from the gas meter or, in the case of L.P. gas, the supply tank, other gas-operated appliances on the same line, etc. Specific information regarding supply line size should be determined by the gas supplier.

NOTE:

!Undersized gas supply piping can create a low or inconsistent pressure, which will result in erratic operation of the burner ignition system.

Consistent gas pressure is essential at ALL gas connections. It is recommended that a 3/4-inch (19.05 mm) pipe gas loop be installed in the supply line servicing a bank of dryers. An in-line pressure regulator must be installed in the gas supply line (header) if the (natural) gas pressure exceeds 12.0 inches (29.9 mb) of water column (W.C.) pressure. (Refer to the illustrations above.)

NOTE:

A water column test pressure of 3.5 inches (8.7

!mb) for natural gas and 10.5 inches (26.1 mb) for liquid propane (L.P.) dryers is required at the gas valve pressure tap of each dryer for proper and safe operation.

A 1/8” N.P.T. plugged tap, accessible for a test gauge connection, must be installed in the main gas supply line immediately upstream of each dryer.

IMPORTANT:

!Pipe joint compounds that resist the action of natural gas and L.P. gas must be used.

Test ALL connections for leaks by brushing on a soapy water solution (liquid detergent works well).

The dryer and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

WARNING:

NEVER TEST FOR LEAKS WITH A FLAME!!!

NOTE:

The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure test of the gas supply system at test pressures equal to or less than 1/2 psig (3.5 kPa).

STEAM INFORMATION

It is your responsibility to have ALL plumbing connections made by a qualified professional to ensure that the gas plumbing installation is adequate and conforms with local and state regulations or codes.

Care must be exercised when leveling steam dryers into final position. After leveling the dryer, check the downward pitch of the heat exchanger from front to rear with a level. Likewise, check the downward pitch of the return condensate manifold toward its outlet part. Absence of these downward pitches will result in probable water hammer and premature heat exchanger fracture and leakage.

The presence of condensate in the steam will cause water hammer and subsequent heat exchanger failure. The steam supply connection must be taken from the top of a well-dripped steam main. If the supply run-out to the dryer exceeds 20 feet (6.1 meters), it should be dripped just before the control valve with a proper trap and dirt pocket.

IMPORTANT:

!Failure to comply with the requirements stipulated in this manual can result in component failure, which will VOID THE WARRANTY.

NOTE:

The dryer is manufactured with a pneumatic (piston) damper system, which requires an external supply of air (80 psi +/- 10 psi [5.51 bar +/- 0.68 bar]).

Steam Coil pH Level

The normal pH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For steel type steam coils the pH level must be maintained between a value of 9.5 to 10.5. These limits are set to limit the acid attack of the steam coils.

113243-1

www.amdry.com

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Contents ADC Part No AD-15 Phase Installation ManualDate of Purchase Model no RESELLER’S Name Serial Numbers Retain This Manual In a Safe Place For Future ReferenceTable of Contents Safety Precautions What to do if YOU Smell GASLatest Edition FIP SpecificationsInstallation Procedures UNPACKING/SETTING UPLocation Requirements Dryer Enclosure Requirements Fresh AIR Supply RequirementsExhaust Requirements Single Dryer Venting Horizontal VentingIllus. a Vertical Venting Illus. B Illus. CMultiple Dryer Common Venting Electrical Information Important Venting RemindersGrounding Gas and Steam Models OnlyElectrical Connections KLWHRU5HGFor 110V Applications For 208-230/240V Applications Gas Supply GAS InformationSteam Information Never Test for Leaks with a FlameVoid the Warranty 1RUPDO 0LQLPXP6XSSO\0DLPXP6XSSO\ GAS and Electric Models the sail switch Preparation for OPERATION/START-UPPreoperational Tests GAS and Electric Models only Sail Switch Basket Tumbler CoatingPreoperational Instructions MIN Remain Reversing Timer SPIN/DWELL AdjustmentsWarranty Information SERVICE/PARTS InformationRoutine Maintenance CleaningSuggested Cleaning Schedule Data Label Information Procedure for 113243-1 Manual Reset Burner HI-LIMIT Instructions PhaseDual Timer Before YOU Start Check Local Codes and Permits InstallationOptional Manual Bypass Coin NON-COINF.E. System Parts Break Down F.E. System Diagnostics MessagesADC 113243 1 2/03/04