Nordyne RC 92+, RL 90+ Drainage of Condensate from Furnace, Concentric Vent Termination

Page 27

Concentric Vent Termination

Concentric vent termination kits are approved for use with these furnaces. The kit part numbers are 904176 (3 inch) and 904177 (2 inch). For proper installation of the concentric vent termina- tion, follow the installation instructions provided with that kit.

Side Wall Vent Kit

This side wall vent kit is approved for use with these furnaces. The kit part number is 904347, and instructions for proper installation are pro- vided with that kit.

DRAINAGE OF CONDENSATE FROM FURNACE

!WARNING:

The condensate produced by the fur- nace must be drained. Do not connect a water supply to the drainage hose of the furnace.

NOTE:The condensate drain should be protected from freezing when in unheated spaces.

The condensate drainage system is internal to the furnace. It is not recommended to connect additional traps to the exterior of the furnace.Do- ing so will have adverse effects on the operation of the furnace.The drain may exit either the right or left side of the furnace cabinet.

The condensate drain can be routed to a flow drain or to a condensate pump. Ensure that the drain

maintains a downward slope from the unit to the drain. Refer to Figure 24 for more details.

For a right side drain simply extend the tubing out of the 7/8” hole in the cabinet, see Figure 21. For a left side drain follow the steps below:

1.Loosen the clamp on the soft exit tube (see Figure 24.)

2.Rotate the soft exit tube (counter clockwise, 180° upflow *RC models; clockwise 90° downflow *RL models.)

3.Re-tighten the clamp.MAKE SURE CLAMP IS TIGHT TO AVOID LEAKAGE OF CON- DENSATE.

4.Route the tubing out of the 7/8” hole located 8 inches up from the bottom furnace.

The condensate should drain from the plastic collector box (location A in Figure 24) as droplets or a small stream. If you notice the furnace has operated for more than 5 minutes without drain- ing or the red status light on the control board is pulsing a 2-blink code follow the steps below.

1.Remove the collector box soft tube at loca- tion A in Figure 24 and insure the exit from the collector box is clear of any debris or obstructions.

2.Replace this tube and insure the fit to the header spout is air tight.Air will be drawn into the header if this connection is not tight.

3.Check other tube connections along the drain system. Insure that all are air tight.

Upflow Models

Burner Viewport

 

Roll-Out Limit

Shut-Off Valve

 

with 1/8" NPT

 

Plugged Tap

 

 

Burner

Some Utilities

Assembly

 

Require Shut-

 

Off Valve to

 

be 4 to 5 feet

 

Above Floor

Ground

Dripleg

Joint

Union

Denotes field-

Downflow Models

Denotes field-

provided and

Automatic

Gas Valve

installed

(with manual

components.

shut-off)

 

 

Ground Joint

 

Union

Burner

Roll-OutLimit

 

Assembly

 

Shut-Off Valve with 1/8" NPT Plugged Tap

Some Utilities Require Shut- Off Valve to be 4 to 5 feet Above Floor

Dripleg

Automatic Gas Valve

provided and

(with manual shut-off)

installed

 

 

components.

Burner Viewport

Figure 25. Typical Gas Service Connection

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Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Furnace Specifications Downflow *RL Furnace G6RC Upflow Furnace Capacities -Furnace Airflow DataCapacities Safety Information Installation Requirements Requirements and CodesImportant Note Minimum Clearances to Combustible Material Clearances to Combustible MaterialsHorizontal Installations Downflow Warning *RL ModelsLocation Vinyl Cap Grey Tubing Circulating AIR Supply Supplyair Plenum InstallationInstallation on a concrete slab *RL Installation on a combustible floor *RLVenting and Combustion AIR Requirements Return AirFurnace on a Wood Floor Downflow Sub-Base DimensionsEquipment in a Confined Combustion Air Quality Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Installation In a Confined SpaceVenting Requirements Seal any unused openings in the vent- ing system SolutionVent Pipe Material Vent Pipe Length and DiameterUpflow Furnaces Downflow FurnacesVent Table Horizontal Venting Vent Pipe InstallationPipe Routing and Support Location of Outdoor TerminationsVertical Venting Page Vent Termination Clearances for Direct Vent Furnaces For appliances 100,00 Btuh 30 kW Vent Protection Vertical Venting= 12 Above Roof or Snow Accumulation Level Vent Freezing ProtectionUpflow Models Drainage of Condensate from Furnace Concentric Vent TerminationSide Wall Vent Kit Leak Check GAS Supply and PipingAbove Sea Level Manifold Pressure in WC for Natural Gas at Various AltitudesLP/Propane Gas Sea Level and High Altitude Conversion ConversionHigh Altitude Application Natural Gas High Altitude ConversionElectrical Wiring Line Voltage WiringLow Voltage Wiring Firing rate = 1040 x 90 = 93,600 Btuh START-UP and AdjustmentsStart-Up Procedure Verifying and Adjusting Firing RateBlower Speed Tap Location Verifying and Adjusting Temperature RiseGas Flow Rate Verifying Operation of the Supply Air Limit SwitchVerifying Burner Operation Description of ComponentsMaintenance WD# For Upflow and Downflow Residential FurnacesDownflow Furnace Models Upflow Furnace ModelsHeating Mode System Operation InformationSequence of Operation Twinning of Two Furnaces Cooling ModeFan Mode Furnace Fails to OperateFuel Type INSTALLATION/PERFORMANCE Check List