Nordyne RC 92+, RL 90+ installation instructions Maintenance

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through the heat exchanger. It also senses a blocked condensate drain condition.

Vent Pressure Switch – The vent pressure switch reacts to blockage in the vent or combus- tion air piping.

Supply Air Limit Switch – The supply air limit switch prevents the air temperature leaving the furnace from exceeding the maximum outlet air temperature.

Vent Safety Switch – The vent safety switch shuts the furnace down if the outlet flue gas temperature increases above 160°F.This switch protects the plastic flue system and the inducer from over-temperature conditions.

Flame Roll-Out Switch – This switch provides flame roll-out protection to the furnace and combustion air inlet pipe.

MAINTENANCE

It is recommended that the furnace be checked yearly. At a minimum, this check should include the following items.

!WARNING:

To avoid electric shock,personal injury, or death,disconnect the electric power before performing any maintenance.

!WARNING:

Holes in the vent pipe or heat exchang- er can cause products of combustion to enter the home. Replace the vent pipe or heat exchanger if leaks are found. Failure to prevent products of combustion from being circulated into the living space can create potentially hazardous conditions including car- bon monoxide poisoning that could result in personal injury or death.

Combustion Air and Vent System

Check the combustion air and vent pipe to ensure that it is not damaged, corroded or blocked by debris.Any damaged section of vent pipe must be replaced, and any obstruction or blockage must be removed prior to operating the furnace.

Air Filter(s)

!WARNING:

Never operate the furnace without a filter in place. Dust and lint in the return air can build up on internal components, resulting in loss of efficiency, equipment damage, and possible fire.

AIR FILTER(S) ARE NOT SUPPLIEDWITHTHE FURNACE AS SHIPPED FROMTHE FACTORY. FILTERS FOR SIDE RETURN AND BOTTOM RETURN APPLICATIONS ARE AVAILABLE FROM YOUR LOCAL DISTRIBUTORS.

The installer should provide a filter rack for a high velocity type filter in the return air duct adjacent to the furnace. Filters should be changed or cleaned monthly during the heating season. New or newly renovated homes may require more frequent changing until the construction dust has been removed.

Lubrication

The bearings in the circulating air blower motors are pre-lubricated and sealed at the factory. No further oiling of the bearings is required for the life of the motor.

Condensate Drain Assembly

Be sure the condensate lines are free and open (i.e. avoid kinking hoses). Also make sure all hose clamps are tight to avoid drawing air into the system.

Blower Compartment

The blower compartment should be cleaned monthly during the heating and cooling seasons

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Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Furnace Specifications Downflow *RL Furnace G6RC Upflow Furnace Capacities -Furnace Airflow DataCapacities Important Note Safety InformationInstallation Requirements Requirements and Codes Minimum Clearances to Combustible Material Clearances to Combustible MaterialsLocation Horizontal InstallationsDownflow Warning *RL Models Vinyl Cap Grey Tubing Circulating AIR Supply Supplyair Plenum InstallationInstallation on a concrete slab *RL Installation on a combustible floor *RLVenting and Combustion AIR Requirements Return AirFurnace on a Wood Floor Downflow Sub-Base DimensionsEquipment in a Confined Combustion Air Quality Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Installation In a Confined SpaceVenting Requirements Seal any unused openings in the vent- ing system SolutionVent Pipe Material Vent Pipe Length and DiameterVent Table Upflow FurnacesDownflow Furnaces Horizontal Venting Vent Pipe InstallationPipe Routing and Support Location of Outdoor TerminationsVertical Venting Page Vent Termination Clearances for Direct Vent Furnaces For appliances 100,00 Btuh 30 kW Vent Protection Vertical VentingUpflow Models = 12 Above Roof or Snow Accumulation LevelVent Freezing Protection Side Wall Vent Kit Drainage of Condensate from FurnaceConcentric Vent Termination Leak Check GAS Supply and PipingAbove Sea Level Manifold Pressure in WC for Natural Gas at Various AltitudesLP/Propane Gas Sea Level and High Altitude Conversion ConversionHigh Altitude Application Natural Gas High Altitude ConversionLow Voltage Wiring Electrical WiringLine Voltage Wiring Firing rate = 1040 x 90 = 93,600 Btuh START-UP and AdjustmentsStart-Up Procedure Verifying and Adjusting Firing RateBlower Speed Tap Location Verifying and Adjusting Temperature RiseGas Flow Rate Verifying Operation of the Supply Air Limit SwitchVerifying Burner Operation Description of ComponentsMaintenance WD# For Upflow and Downflow Residential FurnacesDownflow Furnace Models Upflow Furnace ModelsSequence of Operation Heating ModeSystem Operation Information Twinning of Two Furnaces Cooling ModeFan Mode Furnace Fails to OperateFuel Type INSTALLATION/PERFORMANCE Check List