Nordyne RL 90+ Vent Pipe Installation, Pipe Routing and Support, Location of Outdoor Terminations

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equivalent vent length is less than the maximum allowable vent length. Returning to our example, we consult Table 5 and determine that for an 80,000 Btu/h furnace the maximum vent length for 2” diameter piping is 60 feet or for 3” diameter piping is 150 feet. Note that the maximum vent length given in Table 5 includes one long radius elbow.Therefore, for our example, we have three additional long radius elbows for which we must add to our piping. Each long radius elbow is equivalent to 2.5 feet, so we must add 7.5 feet to our vent length.Therefore, the equivalent vent length for our installation is 47.5 feet.We compare this with the maximum vent length for 2” and 3” diameter piping. For both cases, our equivalent vent length is less than the maximum allowable vent length, so for our “one-pipe” installation we can use either 2” or 3” diameter piping.

Condensing furnace combustion products have very little buoyancy, so Table 5 is to be used without consideration of any vertical rise in the piping.

NOTE: Always use the same or larger size piping for combustion air as is used for the exhaust vent.

Vent Pipe Installation

Pipe Routing and Support

Route piping as directly as possible between the furnace and the outdoors and remember that routing affects pipe size requirements per the preceding section. If a two pipe system is used, locate the combustion air intake and the vent exhaust in the same atmospheric pressure zone - i.e. both must exit the building though the same portion of exterior wall or roof (See Figure 22). Vent piping must be sloped upwards not less than 1/4” per foot in the direction from the furnace to the terminal. This is to ensure that any condensate flows back to the furnace (where it can be disposed of through the condensate disposal system).

The quality of outdoor air must also be consid- ered. Be sure that the combustion air intake is not located near a source of solvent fumes or other chemicals which can cause corrosion of the furnace combustion system.

!CAUTION:

Combustion air must not be drawn from a corrosive atmosphere.

Piping must be mechanically supported so that its weight does not bear on the furnace. Sup- ports must be at intervals no greater than five feet, and at smaller intervals if necessary to ensure that there are no sagging sections to trap water. (See Figure 16.) It is recommended to install couplings along the vent pipe, on either side of the exterior wall. These couplings may be required by local code.

Figure 18 illustrates vent and combustion air pipe sizes exiting the furnace. Transition to the correct pipe size must be done close to the furnace so that the full length of pipe is of proper size.

Straight neoprene couplings are supplied with the downflow furnaces only. These couplings are to be installed in the combustion air inlet (if present) and exhaust vent piping at the furnace as shown in Figures 16. For an upflow furnace installation, if breakable connections are required in the combustion air inlet (if present) and exhaust vent piping, then straight neoprene couplings for 2” or 3” piping with hose clamps can be used. These couplings can be ordered through your local furnace distributor.

To install a coupling, slide the rubber coupling over the end of the pipe that is attached to the furnace and secure it with one of the hose clamps. Then slide the other end of the rubber coupling onto the other pipe from the vent and secure the coupling with the second hose clamp.Ensure that the connection is tight and leak free.

NORDYNE condensing furnaces have been certi- fied for installation with zero clearance between vent piping and combustible surfaces. However, it is good practice to allow space for convenience in installation and service.

Location of Outdoor Terminations

Horizontal Venting

Vent and combustion air intake terminations must be as shown in Figure 19 and 20. Vent termination clearances shall be consistent with the National Fuel Gas Code, ANSI 2223.1/NFPA 54 and/or the CSA B149.1, Natural Gas and Propane Installation Code.

All minimum clearances specified must be maintained to protect building materials from degradation by flue gases.

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Contents Installation Instructions What to do if YOU Smell GASPage Table of Contents Furnace Specifications Downflow *RL Furnace Capacities -Furnace Airflow Data G6RC Upflow FurnaceCapacities Important Note Safety InformationInstallation Requirements Requirements and Codes Clearances to Combustible Materials Minimum Clearances to Combustible MaterialLocation Horizontal InstallationsDownflow Warning *RL Models Vinyl Cap Grey Tubing Supplyair Plenum Installation Installation on a concrete slab *RLInstallation on a combustible floor *RL Circulating AIR SupplyReturn Air Venting and Combustion AIR RequirementsDownflow Sub-Base Dimensions Furnace on a Wood FloorEquipment in a Confined Air Requirements For One-Pipe Installation Installation In An Unconfined SpaceInstallation In a Confined Space Combustion Air QualityVenting Requirements Solution Vent Pipe MaterialVent Pipe Length and Diameter Seal any unused openings in the vent- ing systemVent Table Upflow FurnacesDownflow Furnaces Vent Pipe Installation Pipe Routing and SupportLocation of Outdoor Terminations Horizontal VentingVertical Venting Page Vent Termination Clearances for Direct Vent Furnaces For appliances 100,00 Btuh 30 kW Vertical Venting Vent ProtectionUpflow Models = 12 Above Roof or Snow Accumulation LevelVent Freezing Protection Side Wall Vent Kit Drainage of Condensate from FurnaceConcentric Vent Termination GAS Supply and Piping Leak CheckManifold Pressure in WC for Natural Gas at Various Altitudes Above Sea LevelConversion High Altitude ApplicationNatural Gas High Altitude Conversion LP/Propane Gas Sea Level and High Altitude ConversionLow Voltage Wiring Electrical WiringLine Voltage Wiring START-UP and Adjustments Start-Up ProcedureVerifying and Adjusting Firing Rate Firing rate = 1040 x 90 = 93,600 BtuhVerifying and Adjusting Temperature Rise Blower Speed Tap LocationVerifying Operation of the Supply Air Limit Switch Verifying Burner OperationDescription of Components Gas Flow RateMaintenance For Upflow and Downflow Residential Furnaces WD#Upflow Furnace Models Downflow Furnace ModelsSequence of Operation Heating ModeSystem Operation Information Cooling Mode Fan ModeFurnace Fails to Operate Twinning of Two FurnacesINSTALLATION/PERFORMANCE Check List Fuel Type