Nordyne RC 92+, RL 90+ installation instructions Table of Contents

Page 3

Table of Contents

 

Furnace Specifications

4-5

Furnace Airflow Data

6-7

Safety Information

8

Installation Requirements

8

Requirements and Codes

8

Location

8

Downflow Warning

9

Horizontal Installations

10

Supply Air Plenum Installation

11

Installation on a Concrete Slab

11

Installation on a Combustible Floor

11

Circulating Air Supply

11

Return Air

13

Venting and Combustion Air Requirements

13

Combustion Air Quality

15

Air Requirements for One-Pipe Installation

15

Installation in An Unconfined Space

15

Installation in A Confined Space

15

• Air From Inside

16

• Air Directly Through An Exterior Wall

16

• Outdoor Air Through Vertical Openings or Ducts

17

• Outdoor Air Through Horizontal Openings or Ducts

17

Venting Requirements

17

Vent Pipe Material

18

Vent Pipe Length and Diameter

18

Vent Pipe Installation

19

Pipe Routing & Support

19

Location of Outdoor Terminations

20

• Horizontal Venting

20

• Vertical Venting

25

• Vent Freezing Protection

26

• Concentric and Side Wall Vent Termination

27

Drainage of Condensate From Furnace

27

Gas Supply and Piping

27

Leak Check

27

Conversion

27

High Altitude Application

29

Natural Gas High Altitude Conversion

29

LP/Propane Gas Sea Level and High Altitude Conversion

29

Electrical Wiring

31

Line Voltage Wiring

31

Low Voltage Wiring

31

Start-up and Adjustments

32-34

Start-Up Procedure

32

Verifying and Adjusting Firing Rate

33

Verifying and Adjusting Temperature Rise

34

Verifying Burner Operation

34

Verifying Operation of the Supply Air Limit Switch

34

Description of Components

35

Maintenance

35

Combustion Air and Vent System

35

Air Filter(s)

35

Lubrication

35

Condensate Drain Assembly

35

Blower Compartment

35

Heat Exchanger and Burner Maintenance

34

Location of Major Components

37

System Operation Information

38

Sequence of Operation

38

Furnace Fails to Operate

39

Twinning of Two Furnaces

39

 

3

Installation/Performance Checklist

40

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Contents What to do if YOU Smell GAS Installation InstructionsPage Table of Contents Furnace Specifications Downflow *RL Furnace G6RC Upflow Furnace Capacities -Furnace Airflow DataCapacities Safety Information Installation Requirements Requirements and CodesImportant Note Minimum Clearances to Combustible Material Clearances to Combustible MaterialsHorizontal Installations Downflow Warning *RL ModelsLocation Vinyl Cap Grey Tubing Circulating AIR Supply Supplyair Plenum InstallationInstallation on a concrete slab *RL Installation on a combustible floor *RLVenting and Combustion AIR Requirements Return AirFurnace on a Wood Floor Downflow Sub-Base DimensionsEquipment in a Confined Combustion Air Quality Air Requirements For One-Pipe InstallationInstallation In An Unconfined Space Installation In a Confined SpaceVenting Requirements Seal any unused openings in the vent- ing system SolutionVent Pipe Material Vent Pipe Length and DiameterUpflow Furnaces Downflow FurnacesVent Table Horizontal Venting Vent Pipe InstallationPipe Routing and Support Location of Outdoor TerminationsVertical Venting Page Vent Termination Clearances for Direct Vent Furnaces For appliances 100,00 Btuh 30 kW Vent Protection Vertical Venting= 12 Above Roof or Snow Accumulation Level Vent Freezing ProtectionUpflow Models Drainage of Condensate from Furnace Concentric Vent TerminationSide Wall Vent Kit Leak Check GAS Supply and PipingAbove Sea Level Manifold Pressure in WC for Natural Gas at Various AltitudesLP/Propane Gas Sea Level and High Altitude Conversion ConversionHigh Altitude Application Natural Gas High Altitude ConversionElectrical Wiring Line Voltage WiringLow Voltage Wiring Firing rate = 1040 x 90 = 93,600 Btuh START-UP and AdjustmentsStart-Up Procedure Verifying and Adjusting Firing RateBlower Speed Tap Location Verifying and Adjusting Temperature RiseGas Flow Rate Verifying Operation of the Supply Air Limit SwitchVerifying Burner Operation Description of ComponentsMaintenance WD# For Upflow and Downflow Residential FurnacesDownflow Furnace Models Upflow Furnace ModelsHeating Mode System Operation InformationSequence of Operation Twinning of Two Furnaces Cooling ModeFan Mode Furnace Fails to OperateFuel Type INSTALLATION/PERFORMANCE Check List